Turbocharger, Removing And Installing: Installing

Install in reverse order of removal and note the following:

• Replace the bolts that were tightened with an additional turn after removing them.
• Replace seals, gaskets, O-rings and self-locking nuts after disassembly.
• Coat the turbocharger stud bolts with hot bolt past. Refer to the parts information .
• Hose connections and charge air system hoses must be free of oil and grease before installing.
• Secure all hose connections with hose clamps that match the ones used in series production. Refer to the parts information .
• Add oil to turbocharger through oil feed line connecting piece.
• Used coolant cannot be used again.

-- Install the front exhaust pipe. Refer to FRONT EXHAUST PIPE, REMOVING AND INSTALLING .

-- Mount the air ducts. Refer to OVERVIEW - CHARGE AIR HOSE CONNECTIONS .

-- Check the oil level. Refer to ENGINE OIL .

-- Fill with coolant. Refer to Coolant, Draining And Filling .

-- Install the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .

There are additional procedures depending on the model. Refer to TURBOCHARGER, REMOVING AND INSTALLING .

• After installing the turbocharger, let the engine idle for approximately one minute without increasing the engine speed. This ensures adequate oil supply to the turbocharger.