BORGWARNER Clutch, Removing And Installing, AUDI A1
Special tools and workshop equipment required
- Locking Pin Driver: 30-505
- Bearing Installer - Clutch Housing/Gearbox Bearing: VW554
- Bushing Installer - Rear Axle Beam:3128
- Rear Bushing Tool Press Piece: T40033/1
- Assembly Tool Kit - Traverse: T10030/5
- Bearing Installer - Component: 3346/2
- Bearing Installer - Control Arm Nut: 3346/3
Special tools and workshop equipment required
A - : 22/1
B - : 21/1
-- A piece must be broken out of the bonded rubber bushing collar -arrow- to attach the support.
-- Insert the extractor in the separating gap between the upper and lower bonded rubber bushing and brace it.
If the bonded rubber bushing should be replaced separately, it can be removed with the : 22/1 and the : 21/1 . Refer to Fig 1.
-- Lay a washer with an internal diameter of 15 mm and an outer diameter of a minimum of 27 mm on the : 3346/2 before it is installed.
-- To prevent oil from leaking out of the final drive in the following step, seal off both vent pipes.
-- Place the final drive with the top down on the workbench and remove the bonded rubber bushing:
A - : 22/1
B - : 21/1
-- A piece must be broken out of the bonded rubber bushing collar -arrow- to attach the support.
-- Insert the extractor in the separating gap between the upper and lower bonded rubber bushing and brace it.
If the bonded rubber bushing should be replaced separately, it can be removed with the : 22/1 and the : 21/1 . Refer to Fig 2.
-- Lay a washer with an internal diameter of 15 mm and an outer diameter of a minimum of 27 mm on the : 3346/2 before it is installed.
The "upper rear" and "lower front" bonded rubber bushings can be differentiated.
| Dimension "a" mm | Bonded rubber bushing |
|---|---|
| 22 | "upper rear" |
| 17 | "lower front" |
- Final drive in its installed position
Installation Location of the "Upper Rear" and "Lower Front" Bonded Rubber Bushing
- The "upper rear" bonded rubber bushings are positioned with the pins -A- facing up. Refer to -item 2- OVERVIEW - SUBFRAME MOUNT, A1.
- The "lower front" bonded rubber bushings are positioned with the pins -A- facing down. Refer to -item 5- OVERVIEW - SUBFRAME MOUNT, A1.
Installing the Buffer -B-
-- Pull the pins -A- into the buffer holes -arrows-.
The buffer -B- is then connected to the bonded rubber bushing and cannot be lost.