Overview - Drive Axle: Notes
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Fig 1: Drive Axle Overview, With 88/98 Mm Diameter Outer CV Joint And 100/108 Mm Diameter Inner CV Joint With Cap
- Cover
- Carefully remove the cover using a drift, replace if damaged.
- The adhesive surfaces on the cover/inner CV joint must be free of grease when installing.
- Before mounting on the CV joint, coat the sealing surface with Sealant, refer to Installing the Inner CV Joint .
- Locking Ring
- Remove and install using commercially available locking ring pliers.
- Always replace if removed
- Inner CV Joint
- Replace only as complete unit.
- Checking, refer to INNER CV JOINT, CHECKING .
- Grease quantity and type, refer to Grease Quantity and Type .
- Adhesive surface must be free of oil and grease
- When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.
- Protective Boot for Inner CV Joint with Cap
- Without vent hole
- Carefully remove the cap using a drift, replace if damaged.
- Check the inner CV joint if damaged, refer to INNER CV JOINT, CHECKING .
- The sealing surfaces on the cap/inner CV joint must be free of grease when installing.
- Locking Plate
- Bolt
- 70 Nm
- M 10
- Always replace if removed
- Clamp
- Always replace if removed
- Tensioning, refer to Installing the Inner CV Joint .
- Drive Axle
- Removing and installing, refer to DRIVE AXLE, REMOVING AND INSTALLING .
- Clamp
- Always replace if removed
- Tensioning, refer to Tightening Hose Clamp on Outer Joint .
- CV Boot for Outer CV Joint
- Without vent hole
- Check for tears and chafing; replace if necessary
- Check the outer CV joint if damaged, refer to OUTER CV JOINT, CHECKING .
- The protective boot/metal cap sealing surfaces must be free of grease when installing.
- The protective boot/drive shaft sealing surfaces must be free of grease when installing.
- Clamp
- Always replace if removed
- Tensioning, refer to Tightening Hose Clamp on Outer Joint .
- Locking Ring
- Replacing
- Allocation, .
- Insert into ring groove of shaft before installation (not visible on installed joint)
- Before installing CV joint, align sealing ring in center with opening facing upward.
- Outer CV Joint
- Replace only as complete unit.
- Checking, refer to OUTER CV JOINT, CHECKING .
- Removing, refer to OUTER CV JOINT, REMOVING AND INSTALLING .
- Installing: Drive onto the shaft using a plastic mallet until the compressed circlip seats.
- Circlip must lie in joint chamfer when guiding in, guide with pliers if necessary.
- Grease quantity and type, refer to Grease Quantity and Type OVERVIEW - DRIVE AXLE => Grease Quantity and Type .
- The protective boot/outer CV joint sealing surfaces must be free of grease when installing.
- When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.
- Bolt
- 200 Nm +180° turn
- Always replace if removed
- Follow the assembly information when loosening and tightening, refer to DRIVE AXLE THREADED CONNECTION, LOOSENING AND TIGHTENING .