Brake System, Bleeding Without Brake Charger/Bleeding Unit
Special tools and workshop equipment required
- Brake Bleeder Adapter VAS5234/1 Container
- Wrench - Brake Bleeder Set VAS5519
- Brake Bleeding Tool Set VAS6564
Make sure that the brake fluid reservoir is always filled.
Procedure
When working with brake fluid, observe relevant safety precautions and notes. Refer to BRAKE FLUID .
-- Fill the brake fluid reservoir up to the "MAX" mark.
-- Remove the left and right front caps -1-.
-- Remove the left and right rear caps -1-.
Use suitable bleeder hose. It must fit tightly on bleeder valve so that no air gets into brake system.
-- Attach the bleed hose from the bleeder bottle to the bleed screw.
Bleeding sequence
1 - Left front brake caliper
2 - Right front brake caliper
3 - Left rear brake caliper
4 - Right rear brake caliper
-- Build pressure up in brake system by pumping brake pedal.
Slowly depress the brake pedal to prevent the formation of bubbles.
-- As soon as pressure is built up, hold brake pedal in depressed position.
-- Open the bleed screw, with bleeder bottle hose connected, until the pressure is relieved (pedal drops).
-- Hold the pedal in completely depressed position and close the bleed screw.
-- Release brake pedal and wait approximately 2 seconds so that brake fluid can flow out of the brake fluid reservoir.
-- Repeat the procedure until the brake fluid flows out clear and free of bubbles.
-- Tighten bleed screw to 10 Nm, pull off bleeder hose and place protective cap onto the bleed screw.
-- Repeat the bleeding procedure in the specified sequence on the remaining brake calipers.
-- Install the left and right front caps -1-.
-- Install the left and right rear caps -1-.
-- Fill the brake fluid reservoir up to the "MAX" mark.
Do not add more brake fluid above the "MAX" mark -1- otherwise it will leak out of the reservoir.
-- Start the engine and test the brake pedal travel and brake pedal pressure.
-- If the brake pedal travel is too far, check the brake system for leaks and/or repeat the bleeding procedure.
Changing the brake fluid
Make sure the brakes are working correctly before driving the vehicle.