DRC System Pressure Checking
Special Tools And Workshop Equipment Required
- DRC Pressure Tester VAS 6209/2
- Hand Vacuum Pump VAS 6213
DRC Pressure Tester VAS 6209/2 Bleeding
Use only approved oil for the bleeding procedure .
The DRC Pressure Tester VAS 6209/2 must always be bled the first time it is used.
If the DRC Pressure Tester VAS 6209/2 still shows a residual pressure greater than 0.5 bar (7.2 psi) (for example, from a previous reading), bleeding must not be done.
-- To bleed pressure gauge -B- and line section -A-, install special tool as shown in illustration.
The illustration shows bleeding process by extracting hydraulic fluid using a Hand Vacuum Pump VAS 6213.
-- Bleed process must be performed until air bubbles are no longer visible in hose -C-.
-- Disconnect hose -C and D- and perform system pressure check.
System pressure check is performed on front shock absorber of corresponding DRC line.
-- Remove the cap from the extract/fill valve and connect the DRC Pressure Tester VAS 6209/2.
-- Read the system pressure on the DRC Pressure Tester VAS 6209/2.
The pressure on the DRC Pressure Tester VAS 6209/2 DRC Pressure Tester VAS 6209/2 increases slowly and takes approximately two minutes. DRC system pressure can only be read when DRC Pressure Tester VAS 6209/2 needle has finally come to a stop.
-- Disconnect the DRC Pressure Tester VAS 6209/2 and install the dust cap.
A small oil leak at the connection that results from connecting or disconnecting the DRC Pressure Tester VAS 6209/2 is not critical. Multiple measurements should be avoided since the system loses a little amount of oil each time the DRC Pressure Tester VAS 6209/2 is connected. Every connection results in a pressure decrease of approximately 0.3 bar (4.3 psi) from the previous reading. Multiple repeated measurements decrease system pressure below minimum pressure or failure.
-- If the pressure is not OK, determine the cause and service the system.
DRC System Pressure Values
Pressure value, refer to reference temperature of 20 °C (68 °F)
- 16 bar (232 psi) = operating pressure
- 15 bar - 16 bar (218 - 232 psi) = central valve new or as good as new
- 14 bar -15 bar (203 - (218 psi) = normal range of operation, system OK
- < 14 bar (203 psi) = system leaking or not filled completely, air entering system, central valve has no pressure/is empty.