Center Differential, Removing And Installing: Removing
General repair instructions. Refer to GENERAL REPAIR INFORMATION .
Pay attention to clean working conditions for the transmission. Refer to GUIDELINES FOR CLEAN WORKING CONDITIONS .
Danger of causing damage to the transmission.
- Do not start or tow the vehicle when the center differential is removed or when the gear oil has been drained.
-- Remove the rear noise insulation -2-. Refer to Noise Insulation .
-- Remove the driveshaft. Refer to Removal and Installation .
Danger of damaging the transmission fluid pan.
- Never use the transmission fluid pan as a support for the transmission.
-- Install the 2 flat mounts -1- and -2- in the Transmission Support 3282.
-- Place the Transmission Support 3282 on the Engine and Gearbox Jack VAS 6931.
-- Support the transmission at the bolting surfaces on the transmission fluid with a rubber pad -3- as shown.
-- Lift the transmission slightly using the Engine and Gearbox Jack VAS 6931.
There is the risk of an accident.
- The Engine and Gearbox Jack VAS 6931 may only be used during assembly and must not sit unsupervised under the vehicle.
-- Remove the bolts from the tunnel crossmember -arrows-.
-- Remove the nuts -arrows- and the tunnel crossmember.
-- Drain the transmission fluid from the transfer case, by loosening the drain plug -arrow B-.
-- Tighten the new drain plug -arrow B-.
-- Lower the transmission with the Engine and Gearbox Jack Vas 6131 just far enough until the transmission fluid pan is not touching the crossbrace -A-.
-- Remove the bolts from the center differential housing in the following sequence: -6 to 1-.
Transmission components could be damaged.
- Carefully remove the center differential housing from the transmission toward the rear. Otherwise the center differential could fall out of the transmission.
-- Secure the center differential -1- so it does not fall out or remove it toward the rear from the input shaft.