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Guide Link Bonded Rubber Bushing, Removing And Installing

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Special Tools And Workshop Equipment Required 

Pressing Out Bonded Rubber Bushing 

Fig 1: Marking Installed Position On Hydraulic Bonded Rubber Bushing
GWWA40-10377Courtesy of AUDI OF AMERICA, LLC

-- Mark the upper and lower installed position -arrow- on the bonded rubber bushing -4-.

Use a water-proof marker.

-- Order the special tools as illustrated.

  1. Workshop Press VAG 1290A punch
  2. Press Piece - Multiple Use VW 412
  3. Press Piece - Split Tube VW 463/2
  4. Bonded rubber bushing
  5. Guide link
  6. Bearing Installer - Wheel Bearing 3144
  7. Press Plate VW 402

-- Remove the bonded rubber bushing -4- from the guide link -5-.

NOTE:

Hold the guide link steady when removing/installing the bonded rubber bushing.

Installing Bonded Rubber Bushing 

-- Transfer the marking of the press-in depth from the old bonded rubber bushing to the new one.

-- Lightly coat the new bonded rubber bushing with installation lubricant.

Fig 2: Bonded Rubber Bushing Installed Position
GWWA40-10556Courtesy of AUDI OF AMERICA, LLC

The groove on the inner core -1- is on the steering axle and faces the inside of the guide link.

The arrow -2- faces the inside of the guide link.

-- Install the bonded rubber bushing -4- in the guide link -5-. Pay attention to the installed position.

Fig 3: Identifying Hydraulic Bonded Rubber Bushing In Guide Link, Installed Position
GWWA40-10378Courtesy of AUDI OF AMERICA, LLC

-- Order the special tools as illustrated.

  1. Workshop Press VAG 1290A punch
  2. Press Piece - Multiple Use VW 412
  3. Press Piece - Split Tube VW 463/2
  4. Bonded rubber bushing
  5. Guide link
  6. Bearing Installer - Wheel Bearing 3144
  7. Press Plate VW 402
NOTE:

Do not tilt the bonded rubber bushing when installing it.

-- Install the bonded rubber bushing -4- in the guide link -5-.

-- Pay close attention to the marking -arrow-.

-- Check the depth -a- of the bonded rubber bushing inside the guide link.

Fig 4: Press-In Depth Of Hydraulic Bonded Rubber Bushing
GWWA40-10380Courtesy of AUDI OF AMERICA, LLC

Dimension -a- = 18 mm. 

-- If dimension -a- has not been reached, then press the bonded rubber bushing again.

-- Install the guide link, refer to GUIDE LINK, REMOVING AND INSTALLING .