Radiator, Removing And Installing: Removing
-- Remove the front noise insulation, refer to NOISE INSULATION, REMOVING AND INSTALLING .
-- Remove the front impact member, refer to IMPACT MEMBER, REMOVING AND INSTALLING .
-- Remove the charge air cooler, refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .
-- Place the Shop Crane - Drip Tray VAS 6208 under engine.
-- Remove the drain plug -1- and drain the coolant.
-- Disconnect the coolant hose from the radiator, to do this, lift the retaining clip -2-.
-- Open the clamp -arrow- and from the under left of the radiator remove the connection.
There is a risk of injury if the radiator fan turns on by itself.
- Disconnect the connectors before working near the fan shroud.
Vehicles without Torque Support
-- Push the retainer back -arrow-, press the release down and disconnect the coolant fan connectors -1 and 2-, if applicable.
Vehicles with Torque Support
-- Disconnect the coolant fan connectors -1 and 2- to do this, push the clamp to the rear -arrow- and push the release down.
-- Remove the bolt -3- from the mount.
Continuation for All Vehicles
-- Remove the bolts -arrows- and air guide -1-.
-- Remove the bolts -arrows- and the air guide -2-.
Ignore item -1-.
-- Open the clamps -1 and 2- and remove the connection from the radiator.
-- Release the left and right radiator retaining pins and remove by pulling upward -arrows-.
-- Disconnect the retaining tabs -arrows A- and pull out left air duct -1- just a little -arrow B-.
Condenser with An Angled Connection for the Refrigerant Pipe:
-- Have a second technician release the retaining clamps -1- in the direction of -arrow A- and remove the condenser -2- upward out of the mounts on the radiator -B arrows-.
There is a risk of damaging the condenser and refrigerant lines and hoses.
- Do not stretch, kink or bend refrigerant lines and hoses.
-- Tip the condenser with the lines connected forward.
Condenser with An Straight Connection for the Refrigerant Pipe
-- Remove the condenser, refer to CONDENSER, REMOVING AND INSTALLING .
Continuation for All Vehicles
-- Remove the left and right bolt -1- and remove the radiator console with the radiator from the lock carrier -arrow-.
-- Remove the radiator.
-- Press the fan shroud left and right locking tabs at the same time -arrow- and remove the fan shroud upward from the radiator.