Overview - Muffler, Vehicles With A Turbocharger Without A SCR-System

Fig 1: Overview Of Muffler, Vehicles With A Turbocharger Without SCR-System

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1. Y Pipe
   • Original equipment as one unit with rear mufflers.
   • The Y pipe and the rear muffler can be replaced individually if a repair is required.
   • Separating point between Y pipe and rear muffler, refer to EXHAUST PIPES/MUFFLERS, SEPARATING .
   • Align the exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
2. Suspended Mount
   • Replace if damaged.
   • Check pretension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
3. Front Exhaust Pipe
   • With decoupling element, decoupling element must not be bent more than 10° - otherwise it may be damaged
   • Protect from shocks and impact stress
   • Removing and installing:
   • Align the exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
4. Seal
   • Replace
5. Particulate Filter
   • With catalytic converter
   • Individual components of mounting:
   • Removing and installing:
   • After replacing, perform an Adaptation  in Guided Functions  , refer to Vehicle Diagnostic Tester.
6. Nut
   • 23 Nm
   • Replace
   • Coat the thread with hot bolt paste
7. Seal
   • Replace
8. Turbocharger
9. Nut
   • 23 Nm
   • Replace
10. Front Clamping Sleeve
    • Before tightening, align exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
    • Installed position, refer to Fig 2
    • Tighten threaded connections evenly.
11. Nut
    • 23 Nm
12. Rear Muffler
    • Original equipment as one unit with Y pipe
    • The Y pipe and the rear muffler can be replaced individually if a repair is required.
    • Separating point between Y pipe and rear muffler, refer to EXHAUST PIPES/MUFFLERS, SEPARATING .
    • Align the exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
13. Trim
    • For the tail pipe
    • Push all the way onto the tail pipe
14. Suspended Mount
    • Replace if damaged.
    • Check pretension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
15. Nut
    • 23 Nm
16. Rear Clamping Sleeve
    • For individual replacement of Y pipe and rear mufflers
    • Before tightening, align exhaust system free of tension, refer to EXHAUST SYSTEM, INSTALLING WITHOUT TENSION .
    • Installed position, refer to Fig 3
    • Tighten threaded connections evenly.
17. Nut
    • 23 Nm

Fig 2: Identifying Installed Position Of Clamping Sleeve, Vehicles With Turbocharger

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• Installed position: the threaded connectors face outward.
• Angle -α- = 10°.

Fig 3: Identifying Installed Position Of Rear Double Clamps

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-- Install double clamps so that the bolt ends do not project over lower edge of double clamp.

• Installed position: the threaded connectors face forward.

Fig 4: Identifying Exhaust Manifold Mounting Elements

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1. Spacer Sleeve
2. Tab
3. Rubber Buffer
4. Spacer Sleeve
5. Bolt - 23 Nm
6. Bolt
7. Washer
8. Pressure Spring
9. Spacer Sleeve
10. Nut - 23 Nm

Fig 5: Identifying Exhaust Manifold Front Mounting Components, Vehicles With S Tronic Transmission 0B5

Courtesy of AUDI OF AMERICA, LLC

1. Spacer Sleeve
2. Pressure Spring
3. Washer
4. Bolt - 23 Nm
5. Bolt - 23 Nm
6. Spacer Sleeve
7. Rubber Buffer
8. Tab
9. Bolt - 23 Nm
10. Bracket
11. Nut