Turbocharger, Removing And Installing: Installing

Install In Reverse Order Of Removal And Note The Following: 

• Replace the bolts that were tightened with an additional turn after removing them.
• Replace seals, gaskets, O-rings and self-locking nuts after disassembly.
• Coat the turbocharger stud bolts with hot bolt past.
• Hose connections and charge air system hoses must be free of oil and grease before installing.
• Secure all hose connections with hose clamps that match the ones used in series production.
• Add oil to turbocharger through oil feed line connecting piece.
• Used coolant cannot be used again.

-- Install the catalytic converter. Refer to CATALYTIC CONVERTER, REMOVING AND INSTALLING [CYNB ENGINES] and/or CATALYTIC CONVERTER, REMOVING AND INSTALLING [CYMC, CYRB, CYRC, CWPB, DAXB, DAXC, CJEB, CJED, CJEE, CNCD, CNCE, CUHA, CUJA, CNCB, CUHB, DAYB, CYGA, CYNB, CYPA, CYPB, CYYA, CVJA ENGINES] .

-- Check the oil level. Refer to the appropriate Service Information

-- Fill with coolant. Refer to COOLANT, DRAINING AND FILLING [CYMC, CYRB, CYRC, CWPB, DAXB, DAXC, CJEB, CJED, CJEE, CNCD, CNCE, CUHA, CUJA, CNCB, CUHB, DAYB, CYGA, CYNB, CYPA, CYPB, CYYA, CVJA ENGINES] and/or COOLANT, DRAINING AND FILLING [CYNB ENGINES] .

-- Install the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .

Additional procedures. Refer to TURBOCHARGER [CLAB, CLAA, CDUC, CGQB, CKVB, CKVC, CDUD, CPNB, CTCB, CTCC, CVUA, CVUB ENGINES] and/or TURBOCHARGER [CYNB ENGINES] .

• After installing the turbocharger, let the engine idle for approximately one minute without increasing the engine speed. This ensures adequate oil supply to the turbocharger.