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Home >> Audi >> 2016 >> S8 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 1369 (Cooling System [CABB, CABA, CABD, CAEA, CAEB, CDHB, CDNB, CDNC, CDHA, CDZA, CADA, CCUA, CFKA, CPMA, CAED, CPMB] (Coupe)) >> 19 Cooling System >> Radiator/Radiator Fan >> Radiator, Removing And Installing >> Removing

Radiator, Removing And Installing: Removing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2017 Audi A5 Quattro, 2016 Audi A5 Quattro, 2015 Audi A5 Quattro, 2014 Audi A5 Quattro, and 2013 Audi A5. However, it is still accessible from the selected car via links, so may be relevant.

-- Remove The Front Noise Insulation. Refer To NOISE INSULATION, REMOVING AND INSTALLING .

-- Remove The Impact Member. Refer To IMPACT MEMBER, REMOVING AND INSTALLING .

-- Remove The Charge Air Cooler. Refer To CHARGE AIR COOLER, REMOVING AND INSTALLING .

Vehicles With Version 2 Refrigerant Pipes: 

Fig 1: Condenser
GWWA87-10374Courtesy of AUDI OF AMERICA, LLC

-- Remove The Condenser. Refer To CONDENSER, REMOVING AND INSTALLING .

Audi A4 Vehicles 

-- Remove The Right Headlamp. Refer To HEADLAMP, REMOVING AND INSTALLING [A5 COUPE] .

-- In Vehicles With A Headlamp Washer System, Remove The Right Headlamp Washer System Spray Nozzle. Refer To SPRAY NOZZLES, REMOVING AND INSTALLING .

-- Disconnect The Connector -1- On The Passenger Side Front Airbag Crash Sensor - G284-. Refer To DRIVER FRONT AIRBAG CRASH SENSOR -G283-, REMOVING AND INSTALLING (Removing and installing is identical for the left and right sides.) .

Fig 2: Front Airbag Crash Sensor, Removal
GWWA69-10294Courtesy of AUDI OF AMERICA, LLC

-- Remove The Bolts -1 And 2-.

Fig 3: Identifying Right Headlamp Mount
GWWA19-10627Courtesy of AUDI OF AMERICA, LLC

-- Unclip The Right Headlamp Mount In Direction Of -Arrows- And Remove It.

All Vehicles 

Fig 4: Identifying Coolant Drain Plug
GWWA10-10994Courtesy of AUDI OF AMERICA, LLC

-- Place the :VAS6208  under the engine.

-- Remove The Drain Plug -1- And Allow The Coolant To Drain.

-- Remove The Coolant Hose -2- From The Radiator By Raising The Clip.

Fig 5: Disconnecting Coolant Fan Electrical Connector -1- From Bracket
GWWA19-10591Courtesy of AUDI OF AMERICA, LLC
WARNING:

There Is A Risk Of Injury If The Radiator Fan Turns On By Itself.

  • Disconnect The Connectors Before Working Near The Fan Shroud.

-- Remove The Radiator Fan Connector -1- From The Bracket And Disconnect It By Sliding The Retainer Back In Direction Of -Arrow- And Pressing The Release Down.

-- Remove The Lock Carrier Cover. Refer To LOCK CARRIER COVER, REMOVING AND INSTALLING .

-- Remove the bolts -arrows-.

Fig 6: Identifying Air Duct
GWWA10-10996Courtesy of AUDI OF AMERICA, LLC

-- Remove the connections -1 and 2- from the radiator by removing the clip.

Fig 7: Identifying Clamp
GWWA19-10542Courtesy of AUDI OF AMERICA, LLC

-- Remove the air duct -1- and intermediate flange -2-.

Vehicles with Dual-Clutch/Multitronic Transmissions:

Fig 8: Identifying ATF Transmission Lines
GWWA19-10444Courtesy of AUDI OF AMERICA, LLC

-- Place the :SMN372500  under the separating point.

NOTE:

Follow The Rules For Clean Working Conditions When Working On The Transmission. Refer To GUIDELINES FOR CLEAN WORKING CONDITIONS .

-- Remove The Bolts -Arrows- And Disconnect The ATF Lines From The Radiator.

NOTE:

To Prevent ATF From Leaking, Secure All ATF Lines To The Top Of The Longitudinal Member.

Seal Off Any Open Lines And Connections With Clean Plugs From The :VAS6122  To Prevent Dirt From Getting In.

All Vehicles 

Fig 9: Locating Left & Right Air Duct Tabs
GWWA19-10441Courtesy of AUDI OF AMERICA, LLC

-- Release The Retaining Tabs In Direction Of -A Arrows- And Remove The Left And Right Air Ducts -1- In Direction Of -arrow B-.

-- Release The Left And Right Radiator Retaining Pins And Remove By Pulling Upward In Direction Of -arrows-.

Fig 10: Locating Both Radiator Retaining Bolts, Pull Up And Remove
GWWA19-0050Courtesy of AUDI OF AMERICA, LLC

-- Remove the left and right bolts -1- and remove the radiator bracket with the radiator from the lock carrier in direction of -arrow-.

Fig 11: Identifying Radiator Lock Carrier
GWWA19-10543Courtesy of AUDI OF AMERICA, LLC

-- Lower the radiator slightly.

Vehicles With Refrigerant Lines, Version 1: 

Fig 12: Condenser
GWWA87-10374Courtesy of AUDI OF AMERICA, LLC
CAUTION:

There Is A Risk Of Damaging The Condenser And Refrigerant Lines And Hoses.

  • Do not bend, twist or stretch the refrigerant lines and hoses.

-- Have a second technician release the clips -1- in the direction of -arrow A- and remove the condenser -2- upward out of the mounts on the radiator in direction of -B arrows-.

-- With the lines connected, tip the condenser forward.

Continuation For All Vehicles: 

Fig 13: Fan Shroud
GWWA19-10445Courtesy of AUDI OF AMERICA, LLC

-- Remove the radiator.

-- Press the fan shroud left and right locking tabs at the same time in direction of -arrow- and remove the fan shroud upward from the radiator.