Overview - Turbocharger: Notes

Fig 1: Turbocharger Exploded View

1. Air Duct Pipe
   • To the turbocharger
2. Bolt
   • 9 Nm
3. O-ring
   • Always replace
4. Nut
   • Tightening specifications and sequence:
     • Refer to Fig 2
     • Refer to Fig 3
   • Always replace
   • Self-locking
5. Turbocharger
   • Replace when removing the actuator rod -23-  OVERVIEW - TURBOCHARGER- List Item:Actuator Rod
   • Removing and installing. Refer to TURBOCHARGER, REMOVING AND INSTALLING .
6. O-rings
   • Always replace
7. Bolt
   • 9 Nm
8. Bolt
   • 9 Nm
9. Coolant Supply Line
10. O-ring
    • Always replace
11. Bolt
    • 9 Nm
12. Oil Supply Line
13. O-ring
    • Always replace
14. Support
    • For the turbocharger
15. Bolt
    • Tightening specification and sequence. Refer to Figure.
16. Bolt
    • Tightening specification and sequence. Refer to Figure.
17. Coolant Return Line
18. O-ring
    • Always replace
19. Bolt
    • Tightening specification and sequence. Refer to Figure.
20. Bolt
    • 9 Nm
21. Retaining Plate
    • For the coolant and oil lines
22. Stud Bolt
    • 25 Nm
23. Actuator Rod
    • Always replace if removed
    • If the actuator rod is not available separately the vacuum actuator -26-  OVERVIEW - TURBOCHARGER - List Item:Vacuum Actuator must be replaced
24. Ball Pin
    • 2.5 Nm
    • For the engine cover
25. Bolt
    • 9 Nm
26. Vacuum Actuator
    • For the turbocharger
    • If damaged replace -23-  OVERVIEW - TURBOCHARGER - List Item:Actuator Rod
27. O-ring
    • Always replace
28. Connection
    • For the oil return hose
29. Bolt
    • 9 Nm
30. Oil Return Line
31. Seal
    • Always replace
32. Stud Bolt
    • Install all the way into the threaded plate -32-
33. Threaded Plate
    • For the stud bolt
    • Only on the interior engine side

Fig 2: Identifying Left Turbocharger Bolt Tightening Sequence

-- Tighten the bolts in steps in the sequence shown:

Fig 3: Identifying Right Turbocharger Tightening Sequence

-- Tighten the bolts in steps in the sequence shown: