Notes On Front Heater And A/C Unit
"Convenience" versions of the A/C unit and air distribution housing. Refer to "Convenience" A/C unit versions and air distribution housing below (See Fig 3.
Observe the notes for control and regulation of components in passenger compartment. Refer to NOTES ON A/C SYSTEM CONTROL AND REGULATION IN PASSENGER COMPARTMENT .
There are different version of the A/C unit (for left- and right-hand drive vehicles, vehicles equipped with the "Convenience" A/C system version or the "Basis" version etc.).
There is a label -A- on the outside of the A/C unit with a part number -B- that tells which version is installed.
The part number -B- on the label -A- can be read, for example, when the CD changer is removed (depending on the vehicle equipment level). Refer to DVD/CD Changer .
- Refer to OVERVIEW - FRONT ACTUATORS, "Basis" VERSION
- Refer to OVERVIEW - FRONT ACTUATORS, "Convenience" VERSION
Air guide in air conditioner and in vehicle. Refer to AIR GUIDE .
Air Conditioner, Removing and Installing. Refer to HEATER AND A/C UNIT, REMOVING AND INSTALLING .
A/C air intake housing, removing and installing. Refer to HEATER AND A/C UNIT AIR INTAKE HOUSING, REMOVING AND INSTALLING .
On this vehicle, the different actuators on the A/C unit are adapted and activated via a data wire. The different actuators are connected in sequence to the Climatronic Control Module -J255- A/C display and control head via this data wire (LIN Bus). The sequence differs between the different A/C unit versions. Refer to MAIN WIRING DIAGRAM FOR A/C SYSTEM ACTUATORS and the appropriate SYSTEM WIRING DIAGRAM.
From 01/2008, A/C units which have an additional connection for the glove compartment cooling are being installed as a running change. On vehicles without glove compartment cooling, this connection is sealed with a plug. Refer to GLOVE COMPARTMENT COOLING CONNECTION ON AIR INTAKE HOUSING .
Depending on the production date, there are different versions of the levers and connecting elements on the A/C unit. Refer to Fig 2.
Revised A/C units are gradually being installed from MY 2012 (use depends on the vehicle version) (A/C unit part number "8T_ 820 005"). With the introduction of these A/C units, other actuators are also being installed. The actuator different versions can currently be installed on both A/C unit versions (interchanging is currently permitted). Use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.
Depending on the production date, there are different versions of the levers and connecting elements on the A/C unit. Refer to Fig 2.
Levers and connecting elements on the A/C unit
There are different versions of the levers and connecting elements on the A/C unit. At the start of production, the levers -A- were installed with a closed pin and the connecting rod -B-. In MY 2008, the levers -C- have a slotted pin and connecting rod -D-. When replacing, be sure to use the correct version.
"Convenience" A/C unit versions and air distribution housing
Different versions installed only on the "Convenience" A/C system version (up to and from 08/2007 with running change)
On the "Basis" A/C system version, the A/C unit and the air distribution housing were not changed in 2007.
From 08/2007, the "Convenience" A/C unit versions with an air distribution housing with optimized air distribution are introduced as a running change (versions "2"). Both versions of the A/C unit can be differentiated from the outside by a decal -A- with the part number -B-.
The part number -B- on the label -A- can be read, for example, when the CD changer is removed (depending on the vehicle equipment level). Refer to DVD/CD Changer .
Pay attention to the correct allocation and adaptation of the Climatronic Control Module -J255- display and control head to the A/C unit (version "1" or "2", with and without optimized air distribution in the air distribution housing). Refer to DISPLAY AND CONTROL HEAD LOCATION (Climatronic Control Module -J255- A/C display and control head, removing and installing).
Versions of the "Convenience" A/C unit:
- A/C unit (part number "8K1 820 005") up to index "S" (version "1", without optimized air distribution in the air distribution housing).
- A/C unit (part number "8K1 820 005") starting with the index "AB" (version "2", with optimized air distribution in the air distribution housing).
- The versions of the A/C unit (with and without optimized air distribution in the air distribution housing) can be different on the tearing edge -G- in the installed condition with the footwells removed and footwell door open -H- (left or right). The tearing edge -G- is only on version "2".
- As a replacement part, only the air distribution housing -A- of version "2" (with optimized air distribution) are delivered.
Distinguishing characteristics of versions "1" and "2" of the air distribution housing -A-
Air distribution housing -A- (versions "1")
- Left and right air guide -B- approximately 12 mm wide without tearing edge
- Separators -D- in the warm air guides to the left and right rear footwells together, approximately 70 mm wide
- Left and right lower separators -F- without tearing edge
Air distribution housing -A- (versions "2")
- Left and right air guide -C- approximately 20 mm wide without an additional tearing edge
- Separators -E- in the warm air guides to the left and right rear footwells together, approximately 35 mm wide
- Left and right lower separators with additional tearing edge -G-