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Home >> Audi >> 2016 >> S6 Prestige >> Repair and Diagnosis >> External Pages >> Different car >> Section 1213 (AIR CONDITIONING R134a (WARNINGS & PRESSURES) (COUPE)) >> 87 Air Conditioning >> Refrigerant Circuit >> Refrigerant Circuit, Cleaning (Flushing) With Refrigerant R134A >> Adapter For Assembling Flushing Circuit

Adapter For Assembling Flushing Circuit

WARNING: This page does not describe the selected car, but rather 23 other vehicles, including the 2017 Audi S5, 2017 Audi A5 Quattro, 2016 Audi S5, 2016 Audi A5 Quattro, and 2015 Audi S5. However, it is still accessible from the selected car via links, so may be relevant.

Block Or Screw Connections 

GWWA87-10132Courtesy of AUDI OF AMERICA, LLC

-- Threaded connection - -

-- Block connection - -

Block Connections With Different Types Of Seals 

-- Block connection with radially sealed connection -A- (with plastic or metal guide -B-)

GWWA87-10133Courtesy of AUDI OF AMERICA, LLC

-- Block Connection With Axial Sealing Connection - -

Audi A1 and Audi A2 

Vehicle Required Adapters For The Connections To A/C Compressor Adapters Necessary For The Connections To The Reservoir Or Receiver/Dryer Miscellaneous
Audi A1 (8X_) from MY 2011  -- Compressor manufacturer "Denso", "Sanden" or "Delphi/Mahle"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  or Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2  (depending on the version of the A/C compressor and its refrigerant line).
Different versions-- Version 1 (the receiver/dryer is integrated on the condenser): the adapter is not needed, the desiccant bag is removed form the receiver/dryer on the condenser and opening is closed again for flushing.-- Version 2 (receiver/dryer attached to the condenser): the adapter is not needed, the receiver/dryer remains installed (it will be replaced after flushing) The expansion valve is removed and the Refrigerant Circuits Adapter Set 1 - Adapter 34:VAS6338/34  or Refrigerant Circuits Adapter Set 1 - Adapter 39:VAS6338/39  (see the note below) is installed (or the removed expansion valve is drilled for flushing and installed again). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .
Audi A2 (8Z_) from MY 2001  -- Compressor manufacturer "Denso"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2 
Reservoir-- Threaded connection at input Refrigerant Circuits Adapter Set 1 - Adapter 9:VAS6338/9  .-- Block connection with axial sealing at output Refrigerant Circuits Adapter Set 1 - Adapter 10:VAS6338/10  . - Restrictor removed, connections reconnected
NOTE:

The receiver/dryer may be attached to or integrated in the condenser on the Audi A1 / S1, depending on the version of the condenser. A dryer cartridge is installed in the integrated receiver/dryer and can be replaced separately. An attached receiver/dryer (introduction TBD) must be replaced after the flushing. Refer to the parts information and RECEIVER/DRYER, REMOVING AND INSTALLING (vehicle-specific repair information).

There are different versions of the A/C unit (different heater core and sears different expansion valve etc.) depending on time period of production and from the VIN number on Audi A1 / S1. Refer to the parts information. Vehicles with the type keys "8X1" and "8XA" in the VIN have an expansion valve installed, where both refrigerant lines are attached at the top. This is where the Refrigerant Circuits Adapter Set 1 - Adapter 34:VAS6338/34  fits. Vehicles with the type keys "8XF" and "8XK" in the VIN have an expansion valve installed, where both refrigerant lines are attached from below. This is where the Refrigerant Circuits Adapter Set 1 - Adapter 39:VAS6338/39  fits. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information).

Audi Q2, Audi A3, Audi Q3 and Audi TT 

Vehicle Required Adapters For The Connections To A/C Compressor Adapters Necessary For The Connections To The Reservoir Or Receiver/Dryer Miscellaneous
Audi A3 (8L_) from MY 1997 Audi TT (8N_) from MY 1999  -- Compressor manufacturer "Sanden" or "Zexel / Valeo"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 7:VAS6338/7 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2 
Receiver/Dryer-- Block connections with axial sealing at input and output Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2  (necessary two times). Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 19:VAS6338/19  installed (or drilled expansion valve, for example 6N0 820 679 C installed, refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A ).
Audi A3 (8P_) from MY 2004 Audi TT (8J_) from MY 2007 Audi Q3 (8U_ / 84_) from MY 2012  -- Compressor manufacturer for the Audi A3 / Audi Q3: "Sanden", "Denso", "Delphi/Mahle" or "Zexel / Valeo" -- Compressor manufacturer for the Audi TT: "Denso", "Sanden" or "Delphi/Mahle"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter needed, the receiver/dryer remains installed-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 18:VAS6338/18  installed (or drilled expansion valve, for example 1K0 820 679 installed). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .
Audi Q2 (GA_), Audi A3 (8V_/ 85_) from MY 2013 Audi TT (FV_) from MY 2015  -- Compressor manufacturer: "Denso" or "Sanden",
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter necessary, the receiver/dryer remains installed (or is integrated in the condenser).-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 38:VAS6338/38  installed (or drilled expansion valve, for example 5Q0 820 679 X installed). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A 
NOTE:

The version of the receiver/dryer on the Audi A3, Audi Q3 and Audi TT will differ depending on the manufacturer of the condenser. An Audi TT (8J_) from MY 2007 with a 5-cylinder engine has a different condenser version than on models with a 4- or 6-cylinder engine. The receiver/dryer is, for example, inside the condenser. The integrated receiver/dryer has a dryer cartridge that is no longer available as a replacement part. If there is a complaint regarding a vehicle with this condenser, it may be necessary to replace the entire condenser after correcting the complaint. Refer to the parts information and CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information).

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to DRYER BAG/DRYER CARTRIDGE, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

Audi A3 e-tron 

Vehicle Required Adapters For The Connections To A/C Compressor Adapters Necessary For The Connections To The Reservoir Or Receiver/Dryer Miscellaneous
Audi A3 (8V_/ 85_) From 2013 -- Compressor manufacturer: "Denso" or "Sanden",
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter necessary, the receiver/dryer remains installed (or is integrated in the condenser).-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note).
  • Refrigerant Circuits Adapter Set - Shut-Off Valve:VAS6338/42 
  • Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 38:VAS6338/38  installed (or drilled expansion valve, for example 5Q0 820 679 X installed). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A 
  • Heater and A/C Unit Refrigerant Shut-Off Valve -N541- and High-Voltage Battery Heater Core Refrigerant Shut-Off Valve -N542- removed and a Shut-Off Valve:VAS6338/42  installed (refer to the notes below). Replace the Heater and A/C Unit Refrigerant Shut-Off Valve -N541- and High-Voltage Battery Heater Core Refrigerant Shut-Off Valve -N542- after flushing.
  • The restrictor in the refrigerant line to the high-voltage battery heat exchanger is removed or the refrigerant line is drilled (refer to the notes below). Replace after flushing.
  Required adapter / lines for the connections to the electrically driven A/C compressor (to flush the A/C compressor) (refer to ELECTRICALLY-DRIVEN A/C COMPRESSOR, FLUSHING (REMOVING REFRIGERANT OIL) ) (flushing the electrically-driven A/C compressor).  
  • The refrigerant oil is removed by flushing in the flow direction for electrically-driven A/C compressors (because of the installed valve it is not possible to flush against the flow direction).
  • To flush, arrange the A/C compressor so that the connection for the refrigerant line on the high pressure side is as low as possible.
NOTE:

On the Audi A3 e-tron the refrigerant circuit is flushed in two sections. In the first flushing cycle, the adapter, which is installed for the Heater and A/C Unit Refrigerant Shut-Off Valve -N541-, is opened and the adapter, which is installed for the High-Voltage Battery Heater Core Refrigerant Shut-Off Valve -N542- is closed. Thus the refrigerant circuit with the evaporator in the A/C unit is flushed. In the second flushing cycle, the adapter, which is installed for the Heater and A/C Unit Refrigerant Shut-Off Valve -N541-, is closed and the adapter, which is installed for the High-Voltage Battery Heater Core Refrigerant Shut-Off Valve -N542- is opened. The refrigerant circuit with the evaporator in the high-voltage battery heat exchanger is flushed as a result. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information).

This illustration shows a refrigerant line -A- with a permanently installed restrictor -B- (without screen). This refrigerant line is drilled with a suitable drill 5.0 mm to flush the refrigerant circuit (an inserted restrictor is removed) and cleaned in the flushing circuit before installing. The refrigerant line or an inserted restrictor must be replaced after flushing. Refer to parts information.

GWWA87-11584Courtesy of AUDI OF AMERICA, LLC

The diameter of the illustrated restrictor hole -B- is approximately 0.7 mm. Depending on the version of the refrigerant line, this constriction is either permanently installed in the refrigerant line or is only inserted. A screen to separate floating deposits may be installed on the inserted version, which can block the restrictor hole.

The version of the receiver/dryer on the Audi A3 will differ depending on the manufacturer of the condenser. The receiver/dryer is, for example, inside the condenser. The integrated receiver/dryer has a dryer cartridge that is no longer available as a replacement part. If there is a complaint regarding a vehicle with this condenser, it may be necessary to replace the entire condenser after correcting the complaint. Refer to the parts information and REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information).

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to DRYER BAG/DRYER CARTRIDGE, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

Audi 80, Audi 90, Audi Coupe, Audi Cabriolet and Audi A4 

Vehicle Required Adapters For The Connections To A/C Compressor Adapters Necessary For The Connections To The Reservoir Or Receiver/Dryer Miscellaneous
Audi 80 (8A_/8C_), Audi Coupe (8B_), Audi Cabriolet (8G_) Through MY 2002 Audi A4 (8D_) From MY 1995  -- Compressor manufacturer "Zexel / Valeo" (threaded connections)
  • Low pressure side A/C Adapter Set - Adapter 8:VAG 1785/8 
  • High pressure side A/C Adapter Set - Adapter 7:VAS1785/7 
Reservoir with different connection versions
  • Version "1"
-- Threaded connection at input Refrigerant Circuits Adapter Set 1 - Adapter 9:VAS6338/9  .-- Threaded connection at output A/C Adapter Set - Adapter 8:VAG 1785/8 
- Restrictor removed, connections reconnected
  -- Compressor manufacturer "Denso" (block connections with radial and axial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2 
  • Version "2"
-- Threaded connection at input Refrigerant Circuits Adapter Set 1 - Adapter 9:VAS6338/9  .-- Block connection with axial sealing at output Refrigerant Circuits Adapter Set 1 - Adapter 10:VAS6338/10  .
 
Audi A4 (8E_) from MY 2001 Audi A4 Cabriolet (8H_) from MY 2003  -- Compressor manufacturer "Denso" (block connections with radial and axial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2 
Reservoir with different connection versions
  • Version "1"
-- Block connections with axial sealing at input and output
  • Refrigerant Circuits Adapter Set 1 - Adapter 10:VAS6338/10  (necessary two times)
- Restrictor removed, connections reconnected
  -- Compressor manufacturer "Denso" (Block Connections With Radial Seal). Refer To REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information).
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
  • Version "2"
-- Block connections with radial sealing at input and output
  • Refrigerant Circuits Adapter Set 1 - Adapter 8:VAS6338/8  (necessary two times)
 
Audi A4 (8K_) from MY 2008  -- Compressor manufacturer "Denso"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter needed, the receiver/dryer remains installed-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 36:VAS6338/36  installed (or drilled expansion valve, for example 8K0 820 679 A installed). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .-- The refrigerant line with the inner heat exchanger remains installed or will be installed after installing the adapter.
Audi A4 (8W_) from MY 2016 Audi A4 (86_) from MY 2017  -- Compressor manufacturer: "Denso" or "Sanden"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- No adapter required, dryer is removed from receiver/dryer on condenser and the opening is sealed. The expansion valve is removed and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed (or an old expansion valve is drilled on and installed as an adapter. Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A  and the parts information.
NOTE:

Depending on the condenser manufacturer, the receiver/dryer version for the Audi A4 (8K_) from MY 2008 varies. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information). The receiver/dryer may be attached to or integrated in the condenser, depending on the version of the condenser. The integrated receiver/dryer has a dryer cartridge that is no longer available as a replacement part. In the event there is a complaint on a vehicle with this condenser, the condenser must be completely replaced. Refer to the parts information.

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information) and the parts information.

Audi A5 Coupe and Sportback, Audi Q5, Audi A5 Cabriolet 

Vehicle Required Adapters For The Connections To A/C Compressor Required adapters for the connections to receiver/dryer Miscellaneous
Audi A5 Coupe and Sportback (8T_) from MY 2008 Audi Q5 (8R_ / 83_) from MY 2008 Audi A5 Cabriolet (8F_) from MY 2009 -- Compressor manufacturer "Denso"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter needed, the receiver/dryer remains installed-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 36:VAS6338/36  installed (or drilled expansion valve, for example 8K0 820 679 A installed). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .-- The refrigerant line with the inner heat exchanger remains installed or will be installed after installing the adapter.
Audi A5 (F5_) from MY 2016 Audi Q5 (FY_) from MY 2017 Audi Q5 (87_) 2019  -- Compressor manufacturer: "Denso" or "Sanden"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- No adapter required, dryer is removed from receiver/dryer on condenser and the opening is sealed. The expansion valve is removed and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed (or an old expansion valve is drilled on and installed as an adapter). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A  and the parts information.
NOTE:

Depending on the condenser manufacturer, the receiver/dryer version for these vehicles varies. Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information). The receiver/dryer may be attached to or integrated in the condenser, depending on the version of the condenser. The integrated receiver/dryer has a dryer cartridge that is no longer available as a replacement part. In the event there is a complaint on a vehicle with this condenser, the condenser must be completely replaced. Refer to the parts information.

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

Audi Q5 Hybrid 

Vehicle Required adapters for the connections to / from A/C compressor Required adapters for the connections to receiver/dryer Miscellaneous
Audi Q5 (8R_) from MY 2011  Required Adapters For The Connections To A/C Compressor-- Compressor manufacturer "Denso"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter needed, the receiver/dryer remains installed-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 36:VAS6338/36  installed (or drilled expansion valve, for example 8K0 820 679 A installed). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .-- The refrigerant line with the inner heat exchanger remains installed or will be installed after installing the adapter.
  • Additionally on vehicles with battery cooling module
  To flush the circuit with the evaporator in the A/C unit and the condenser
  • Refrigerant Circuits Adapter Set 1 - Adapter 5:VAS6338/5  for sealing the "low pressure side" connection (to the second evaporator in the battery cooling module)
  • Refrigerant Circuits Adapter Set 1 - Adapter 11:VAS6338/11  for sealing the "high pressure side" connection (to the second evaporator in the battery cooling module)
  • Shut-Off Valves:VAS6338/42  or A/C Adapter Set - Adapter 5:VAG 1785/5  to install for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- (refer to the notes).
To flush the circuit, there are several methods
  • Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- removed and a Shut-Off Valve:VAS6338/42  installed (refer to the notes below) Replace the Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- after flushing.
  • Flush the circuit in one or two steps (see notes).
    To flush the evaporator in the battery cooling module and the corresponding lines
  • Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  for connecting the A/C service station to the "low-pressure side" connection (for the second evaporator).
  • Refrigerant Circuits Adapter Set 1 - Adapter 4:VAS6338/4  for connecting the A/C service station to the "high-pressure side" connection (for the second evaporator).
The expansion valve in the refrigerant lines for the second evaporator is removed and the Refrigerant Circuits Adapter 36:VAS6338/36  is installed (or the removed expansion valve is drilled for flushing and reinstalled) Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .
  Required adapter / lines for the connections to the electrically driven A/C compressor (to flush the A/C compressor) (refer to ELECTRICALLY-DRIVEN A/C COMPRESSOR, FLUSHING (REMOVING REFRIGERANT OIL) ) (flushing the electrically-driven A/C compressor).  
  • The refrigerant oil is removed by flushing in the flow direction for electrically-driven A/C compressors (because of the installed valve it is not possible to flush against the flow direction).
  • To flush, arrange the A/C compressor so that the connection for the refrigerant line on the high pressure side is as low as possible.
NOTE:

In vehicles with two evaporators, the refrigerant circuit is flushed in two / three work steps.

Currently the expansion valves on the evaporator in the A/C unit and on the evaporator in the battery cooling module have the same connections (only the control characteristics and those on the Hybrid Battery Refrigerant Shut-Off Valve 2 -N517- are different).

The refrigerant circuit cannot be rinsed with a Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- installed in the circuit to the evaporator in the A/C unit. The Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- is in a constricted location and prevents the refrigerant from reaching a sufficient flow speed. If a Shut-Off Valve:VAS6338/42  is available, install it for the Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- and open. If the Shut-Off Valves:VAS6338/42  are not available, but there are two A/C Adapter Set - Adapters 5:VAG 1785/5  , the circuit with the evaporator in the A/C unit can be flushed in one work procedure (reassemble the circuit with a filler hose and two A/C Adapter Set - Adapters 5:VAG 1785/5  ). If the Shut-Off Valve:VAS6338/42  is not available and there is only one A/C Adapter Set - Adapters 5:VAG 1785/5  available, the circuit must be flushed in two steps. From the low pressure connection on the A/C compressor via the evaporator in the A/C unit up to the connection for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- and from the connection for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- via the condenser to the high pressure connection on the A/C compressor.

The Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- must be replaced after flushing. Refer to HYBRID BATTERY REFRIGERANT SHUT-OFF VALVE 1 -N516-, REMOVING AND INSTALLING (vehicle-specific repair information).

Depending on the condenser manufacturer, the receiver/dryer version for these vehicles varies. Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information). The receiver/dryer may be attached to or integrated in the condenser, depending on the version of the condenser. The integrated receiver/dryer has a dryer cartridge that is no longer available as a replacement part. In the event there is a complaint on a vehicle with this condenser, the condenser must be completely replaced. Refer to the parts information.

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to CONDENSER, REMOVING AND INSTALLING / DRYER BAG/DRYER CARTRIDGE, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

Audi 100, Audi A6 (4A_, 4B_ and 4F_), Audi allroad and Audi V8 

Vehicle Required Adapters For The Connections To A/C Compressor Required Adapters For The Connections To The Reservoir Miscellaneous
Audi 100 / Audi A6 (4A_) through MY 1998 Audi A6 (4B_) from MY 1998 Audi allroad (4B_) through MY 2005 Audi V8 (4C_) through 1994  -- Compressor manufacturer "Zexel / Valeo" (threaded connections)
  • Low pressure side A/C Adapter Set - Adapter 8:VAG 1785/8 
  • High pressure side A/C Adapter Set - Adapter 7:VAS1785/7 
Reservoir with different connection versions
  • Version "1"
-- Threaded connection at input Refrigerant Circuits Adapter Set 1 - Adapter 9:VAS6338/9  .-- Threaded connection at output A/C Adapter Set - Adapter 8:VAG 1785/8 
- Restrictor removed, connections reconnected
  -- Compressor manufacturer "Denso" (block connections with radial and axial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2 
  • Version "2"
-- Threaded connection at input Refrigerant Circuits Adapter Set 1 - Adapter 9:VAS6338/9  .-- Block connection with axial sealing at output Refrigerant Circuits Adapter Set 1 - Adapter 10:VAS6338/10  .
  • Version "3"
-- Block connections with axial sealing at input and output Refrigerant Circuits Adapter Set 1 - Adapter 10:VAS6338/10  (necessary twice).
 
Audi A6 (4F_) from MY 2005  -- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- Reservoir with radially sealed block connections at input and output
  • Refrigerant Circuits Adapter Set 1 - Adapter 8:VAS6338/8  (necessary two times)
- Restrictor removed, connections reconnected
NOTE:

The specifications for the Audi A6 (4F_) from MY 2005 also apply to the Audi S6 and Audi RS 6.

Audi A6 (4G_ or 4X_ for China), Audi A7 (4G_ or 4X_ for China) 

Vehicle Required Adapters For The Connections To A/C Compressor Required adapters for the connections to receiver/dryer Miscellaneous
Audi A6 (4G_ / 4X_) from MY 2011 Audi A7 (4G_ / 4X_) from MY 2011  -- Compressor manufacturer "Denso"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter needed, the receiver/dryer remains installed-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). The expansion valve is removed and the Refrigerant Circuits Adapter 18:VAS6338/18  (or the removed expansion valve is drilled for flushing and installed again). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .
NOTE:

The type designation 4X_ is used instead of the type designation 4G_ for specific versions in China

Depending on the condenser manufacturer, the receiver/dryer version for these vehicles varies. Refer to CONDENSER, REMOVING AND INSTALLING / REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information) and the parts information.

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to DRYER BAG/DRYER CARTRIDGE, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

Audi A6 Hybrid, Audi A6 e-tron 

Vehicle Required adapters for the connections to / from A/C compressor Required adapters for the connections to receiver/dryer Miscellaneous
Audi A6 (4G_) from MY 2012  Required Adapters For The Connections To A/C Compressor-- Compressor manufacturer "Denso" (A6 Hybrid) or "Sanden" (A6 e-tron)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter needed, the receiver/dryer remains installed A6 Hybrid-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). A6 e-tron-- Detach the receiver/dryer from the bracket. With the refrigerant lines connected, turn 180 degrees and secure it so that the connections are on the bottom (in this way the refrigerant is evacuated as a liquid when flushing and the receiver/dryer does not ice over). Refer to the notes. Expansion valve is removed and Refrigerant Circuits Adapter 18:VAS6338/18  (or an old, drilled out and cleaned expansion valve is installed, refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A ).-- The refrigerant line with the inner heat exchanger remains installed or will be installed after installing the adapter.
  • Additional information for a vehicle with a battery cooling module or heat exchanger
  To flush the circuit with the evaporator in the A/C unit and the condenser
  • Refrigerant Circuits Adapter Set 1 - Adapter 5:VAS6338/5  for sealing the "low pressure side" connection (for the second evaporator in the battery cooling module or on the heat exchanger)
  • Refrigerant Circuits Adapter Set 1 - Adapter 11:VAS6338/11  for sealing the "high pressure side" connection (for the second evaporator in the battery cooling module or on the heat exchanger)
  • Shut-Off Valves:VAS6338/42  or A/C Adapter Set - Adapter 5:VAG 1785/5  for installing the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- or Refrigerant Shut-Off Valve -V424- (refer to notes)
To flush the circuit, there are several methods
  • Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- / Refrigerant Shut-Off Valve -V424- removed and one Shut-Off Valve:VAS6338/42  installed (refer to notes below)
  • Flush the circuit in one or two steps (see notes).
    To flush the evaporator in the battery cooling module (Audi A6 Hybrid) or at the high-voltage battery heat exchanger (Audi A6 e-tron) and the associated lines
  • Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  for connecting the A/C service station to the "low-pressure side" connection (for the second evaporator).
  • Refrigerant Circuits Adapter Set 1 - Adapter 4:VAS6338/4  for connecting the A/C service station to the "high-pressure side" connection (for the second evaporator).
  • Shut-Off Valves:VAS6338/42  for installing the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- / Refrigerant Shut-Off Valve -V424-
Expansion valve in the refrigerant lines to the second evaporator / heat exchanger is removed and Refrigerant Circuits Adapter 36 :VAS6338/36  or Refrigerant Circuits Adapter Set 1 - Adapter 18 :VAS6338/18  (different connections depending on the version) is installed (or the old removed expansion valve is drilled for flushing and is re-installed; refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A ).
  Required adapter / lines for the connections to the electrically driven A/C compressor (to flush the A/C compressor) (refer to ELECTRICALLY-DRIVEN A/C COMPRESSOR, FLUSHING (REMOVING REFRIGERANT OIL) ) (flushing the electrically-driven A/C compressor).  
  • The refrigerant oil is removed by flushing in the flow direction for electrically-driven A/C compressors (because of the installed valve it is not possible to flush against the flow direction).
  • To flush, arrange the A/C compressor so that the connection for the refrigerant line on the high pressure side is as low as possible.
NOTE:

The type designation 4X_ is used instead of the type designation 4G_ for specific versions in China

For vehicles with two evaporators (one evaporator in the A/C unit and one evaporator in the battery cooling module or on the high-voltage battery heat exchanger, for example in the Audi A6 e-tron), the refrigerant circuit is flushed in two/three steps.

The expansion valve on the evaporator in the A/C unit and on the evaporator in the battery cooling module (Hybrid Battery Refrigerant Shut-Off Valve 2 -N517- on the A6 Hybrid or the expansion valve with the Refrigerant Shut-Off Valve 2 -N640- on the A6 e-tron) does not currently always have the same connections (when they have the same connections, they differ in the control characteristic). Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information).

The refrigerant circuit cannot be flushed with a shut-off valve installed in the circuit to the evaporator in the A/C unit (the Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- on an A6 Hybrid or the Refrigerant Shut-Off Valve -V424- on an A6 e-tron). The Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- (the Refrigerant Shut-Off Valve -V424-) is a constriction and prevents the refrigerant from flowing at a suitable speed. If a Shut-Off Valve:VAS6338/42  is available, install it for the Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- (the Refrigerant Shut-Off Valve -V424-) and open. If the Shut-Off Valves:VAS6338/42  are not available, but there are two A/C Adapter Set - Adapters 5:VAG 1785/5  , the circuit with the evaporator in the A/C unit can be flushed in one work procedure (reassemble the circuit with a filler hose and two A/C Adapter Set - Adapters 5:VAG 1785/5  ). If the Shut-Off Valve:VAS6338/42  is not available and there is only one A/C Adapter Set - Adapters 5:VAG 1785/5  available, the circuit must be flushed in two steps. From the low pressure connection on the A/C compressor via the evaporator in the A/C unit up to the connection for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- (Refrigerant Shut-Off Valve -V424-) and from the connection for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- (Refrigerant Shut-Off Valve -V424-) via the condenser to the high pressure connection on the A/C compressor.

The Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- (the Refrigerant Shut-Off Valve 1 -V424-) must be replaced after flushing. Refer to HYBRID BATTERY REFRIGERANT SHUT-OFF VALVE 1 -N516-, REMOVING AND INSTALLING (vehicle-specific repair information).

The receiver/dryer on the Audi A6 e-tron must be replaced after flushing. Refer to RECEIVER/DRYER, REMOVING AND INSTALLING .

Depending On The Condenser Manufacturer, The Receiver/Dryer Version For These Vehicles Varies. Refer To RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information). The receiver/dryer may be attached to or integrated in the condenser, depending on the version of the condenser. The integrated receiver/dryer has a dryer cartridge that is no longer available as a replacement part. In the event there is a complaint on a vehicle with this condenser, the condenser must be completely replaced. Refer to the parts information.

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

On the Audi A6 hybrid it can be helpful to remove both refrigerant lines in the engine compartment from the inner heat exchanger to flush the components in the battery cooling module and the related refrigerant lines. Then the adapters needed for flushing and the corresponding refrigerant hoses can be installed and removed more easily. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (vehicle-specific repair information).

On the Audi A6 hybrid, if the charge hose knurled nut cannot be screwed onto the connection (depending on the tolerance at the refrigerant pipe outlet at the connection) with an Refrigerant Circuits Adapter Set 1 - Adapter 3: VAS6338/3  attached to the refrigerant line for the evaporator in the battery cooling module, then carefully bend the refrigerant pipe approximately 1 mm to the side.

Audi A6 (4A), Audi A7 (4K) 

Vehicle Required Adapters For The Connections To A/C Compressor Required adapters for the connections to receiver/dryer Miscellaneous
Audi A6 (4A) from MY 2019 Audi A7 (4K) from MY 2018  -- Compressor manufacturer "Denso"
  • Low pressure side Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12  connected to the A/C Service Station and the Refrigerant Circuits Adapter Set - Adapter 48:VAS6338/48 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- No adapter required, dryer is removed from receiver/dryer on condenser and the opening is sealed. The expansion valve is removed and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed (or an old expansion valve is drilled on and installed as an adapter). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A  and the parts information.
NOTE:

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

Audi A8 

Vehicle Required Adapters For The Connections To A/C Compressor Adapters Necessary For The Connections To The Reservoir Or Receiver/Dryer Miscellaneous
Audi A8 (4D_) from MY 1994  -- Compressor manufacturer "Zexel / Valeo" (threaded connections)
  • Low pressure side A/C Adapter Set - Adapter 8:VAG 1785/8 
  • High pressure side A/C Adapter Set - Adapter 7:VAS1785/7 
Reservoir with different connection versions
  • Version "1"
-- Threaded connection at input Refrigerant Circuits Adapter Set 1 - Adapter 9:VAS6338/9  .-- Threaded connection at output A/C Adapter Set - Adapter 8:VAG 1785/8 
- Restrictor removed, connections reconnected
  -- Compressor manufacturer "Denso" (block connections with radial and axial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 2:VAS6338/2 
  • Version "2"
-- Threaded connection at input Refrigerant Circuits Adapter Set 1 - Adapter 9:VAS6338/9  .-- Block connection with axial sealing at output Refrigerant Circuits Adapter Set 1 - Adapter 10:VAS6338/10  .
  • Version "3"
-- Block connections with axial sealing at input and output Refrigerant Circuits Adapter Set 1 - Adapter 10:VAS6338/10  (necessary twice).
 
Audi A8 (4E_) from MY 2003  -- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Reservoir-- Block connections with radial sealing at input and output
  • Refrigerant Circuits Adapter Set 1 - Adapter 8:VAS6338/8  (necessary two times)
- Restrictor removed, connections reconnected
Audi A8 (4H_) from MY 2010  -- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- No adapter required, desiccant bag is removed from receiver/dryer on the condenser and the opening is sealed again for flushing. The expansion valve is removed and the Refrigerant Circuits Adapter 18:VAS6338/18  (or the removed expansion valve is drilled for flushing and installed again). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .
  • Additionally on a vehicle with two evaporators (four zone A/C system)
  To flush the circuit with the evaporator in the front A/C unit
  • Refrigerant Circuits Adapter Set 1 - Adapter 5:VAS6338/5  for sealing the "low pressure side" connection (for the second evaporator).
  • Refrigerant Circuits Adapter Set 1 - Adapter 11:VAS6338/11  for sealing the "high pressure side" connection (for the second evaporator).
  • The adapter may need an additional hole (see below) so that the refrigerant lines can be sealed with the Refrigerant Circuits Adapter Set 1 - Adapter 5:VAS6338/5  and Refrigerant Circuits Adapter Set 1 - Adapter 11 :VAS6338/11  .
 
    To flush the second evaporator and corresponding lines
  • Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  for connecting the A/C service station to the "low-pressure side" connection (for the second evaporator).
  • Refrigerant Circuits Adapter Set 1 - Adapter 4:VAS6338/4  for connecting the A/C service station to the "high-pressure side" connection (for the second evaporator).
  • It may be necessary to rework the adapter (see below) so that the refrigerant line can be attached to the Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  .
The expansion valve in the refrigerant lines for the second evaporator is removed and the Refrigerant Circuits Adapter 18:VAS6338/18  is installed (or the old removed expansion valve is drilled for flushing and reinstalled (Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A )).
NOTE:

In vehicles with two evaporators, the refrigerant circuit is flushed in two work steps.

Currently the front and rear expansion valves have the same connections (only the control characteristics are different)

Drill an additional hole in the Refrigerant Circuits Adapter Set 1 - Adapter 5:VAS6338/5  and Refrigerant Circuits Adapter Set 1 - Adapter 11 :VAS6338/11  .

-- Drill a hole -A- in addition to the already existing hole (the dimensions in the illustration are given in mm).

GWWA87-10722Courtesy of AUDI OF AMERICA, LLC

Rework the Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  .

-- By grinding or filing down material in section -A-, rework the Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  so that it can be connected without bending the refrigerant line (the dimensions in the illustration are in mm).

GWWA87-10848Courtesy of AUDI OF AMERICA, LLC

Audi A8 Hybrid 

Vehicle Required adapters for the connections to / from A/C compressor Required adapters for the connections to receiver/dryer Miscellaneous
Audi A8 (4H_) from MY 2012  Required Adapters For The Connections To A/C Compressor-- Compressor manufacturer "Denso"
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/dryer (different versions)-- No adapter needed, the receiver/dryer remains installed-- Depending on the condenser version, remove the dryer cartridge from the receiver/dryer on the condenser before flushing and then seal the opening again (see note). Expansion valve is removed and Refrigerant Circuits Adapter 18:VAS6338/18  (or an old, drilled out and cleaned expansion valve is installed, refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A ).-- The refrigerant line with the inner heat exchanger remains installed or will be installed after installing the adapter.
  • Additionally on vehicles with battery cooling module
  To flush the circuit with the evaporator in the A/C unit and the condenser
  • Refrigerant Circuits Adapter Set 1 - Adapter 5:VAS6338/5  for sealing the "low pressure side" connection (to the second evaporator in the battery cooling module)
  • Refrigerant Circuits Adapter Set 1 - Adapter 11:VAS6338/11  for sealing the "high pressure side" connection (to the second evaporator in the battery cooling module)
  • Shut-Off Valves:VAS6338/42  or A/C Adapter Set - Adapter 5:VAG 1785/5  to install for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- (refer to the notes).
To flush the circuit, there are several methods
  • Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- removed and a Shut-Off Valve:VAS6338/42  installed (refer to the notes below) Replace the Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- after flushing.
  • Flush the circuit in one or two steps (see notes).
    To flush the evaporator in the battery cooling module and the corresponding lines
  • Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  for connecting the A/C service station to the "low-pressure side" connection (for the second evaporator).
  • Refrigerant Circuits Adapter Set 1 - Adapter 4:VAS6338/4  for connecting the A/C service station to the "high-pressure side" connection (for the second evaporator).
The expansion valve in the refrigerant lines for the second evaporator is removed and the Refrigerant Circuits Adapter 36:VAS6338/36  is installed (or the removed expansion valve is drilled for flushing and reinstalled) Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .
  Required adapter / lines for the connections to the electrically driven A/C compressor (to flush the A/C compressor) (refer to ELECTRICALLY-DRIVEN A/C COMPRESSOR, FLUSHING (REMOVING REFRIGERANT OIL) ) (flushing the electrically-driven A/C compressor).  
  • The refrigerant oil is removed by flushing in the flow direction for electrically-driven A/C compressors (because of the installed valve it is not possible to flush against the flow direction).
  • To flush, arrange the A/C compressor so that the connection for the refrigerant line on the high pressure side is as low as possible.
NOTE:

In vehicles with two evaporators, the refrigerant circuit is flushed in two / three work steps.

Currently the expansion valve on the evaporator in the A/C unit and on the evaporator in the battery cooling module do not have the same connections.

The refrigerant circuit cannot be rinsed with a Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- installed in the circuit to the evaporator in the A/C unit. The Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- is in a constricted location and prevents the refrigerant from reaching a sufficient flow speed. If a Shut-Off Valve:VAS6338/42  is available, install and open it for the Hybrid Battery Refrigerant Shut-Off Valve 1 -N516-. If the Shut-Off Valve:VAS6338/42  is not available, but there are two A/C Adapter Set - Adapters 5:VAG 1785/5  and the circuit with the evaporator in the A/C unit can be flushed in one work procedure (reassemble the circuit with a filler hose and two A/C Adapter Set - Adapters 5:VAG 1785/5  ). If the Shut-Off Valve:VAS6338/42  is not available and there is only one A/C Adapter Set - Adapters 5:VAG 1785/5  available, the circuit must be flushed in two steps. From the low pressure connection on the A/C compressor via the evaporator in the A/C unit up to the connection for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- and from the connection for the removed Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- via the condenser to the high pressure connection on the A/C compressor.

The Hybrid Battery Refrigerant Shut-Off Valve 1 -N516- must be replaced after flushing. Refer to HYBRID BATTERY REFRIGERANT SHUT-OFF VALVE 1 -N516-, REMOVING AND INSTALLING (vehicle-specific repair information).

Depending on the condenser manufacturer, the receiver/dryer version for these vehicles varies. Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information). The receiver/dryer may be attached to or integrated in the condenser, depending on the version of the condenser. The integrated receiver/dryer has a dryer cartridge that is no longer available as a replacement part. In the event there is a complaint on a vehicle with this condenser, the condenser must be completely replaced. Refer to the parts information.

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

Audi A8 (4N) 

Vehicle Required Adapters For The Connections To A/C Compressor Required adapters for connections to receiver/dryer / to second evaporator Miscellaneous
Audi A8 (4N) from MY 2018 
  • Vehicle with one evaporator
-- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12  connected to the A/C Service Station and the Refrigerant Circuits Adapter Set - Adapter 48:VAS6338/48 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- No adapter required, dryer is removed from receiver/dryer on condenser and the opening is sealed. The expansion valve is removed and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed (or an old expansion valve is drilled on and installed as an adapter). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A  and the parts information.
  • Additionally on vehicles with two evaporators (four zone A/C system)
  To flush the circuit with the evaporator in the front A/C unit
  • Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  (to seal the refrigerant circuit to the second evaporator)
The expansion valve is removed from the evaporator in the front of the A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed. Expansion valve is removed from the refrigerant lines to the evaporator in the rear A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  is installed.
    To flush the second evaporator and corresponding lines
  • Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  (to seal the refrigerant circuit to the evaporator in the front of the A/C unit)
Expansion valve is removed from the evaporator in the front A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  is installed. Expansion valve is removed from the refrigerant lines to the evaporator in the rear A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed.
NOTE:

In vehicles with two evaporators, the refrigerant circuit is flushed in two work steps.

On vehicles with two evaporators, the refrigerant circuit with the evaporator in the front of the A/C unit is flushed first. So that the refrigerant flows in a fixed direction when flushing, the refrigerant circuit to the second evaporator (in rear of A/C unit) must be blocked off. This is done by removing the expansion valve in the refrigerant lines to the second evaporator and installing the Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  (closed adapter). After the refrigerant circuit with the evaporator is flushed, switch both adapters Refrigerant Circuits Adapter Set 1 - Adapter 43 :VAS6338/43  and Refrigerant Circuits Adapter Set 1 - Adapter 44 :VAS6338/44  and flush the refrigerant circuit with the evaporator in the rear of the A/C unit.

Audi Q7, Audi Q8, Audi Q7 e-tron 

Vehicle Required Adapters For The Connections To A/C Compressor Required adapters for connections to receiver/dryer / to second evaporator Miscellaneous
Audi Q7 (4L_) from MY 2006 
  • Vehicles with one evaporator (two-zone A/C system)
-- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- No adapter required, dryer is removed from receiver/dryer on condenser and the opening is sealed. Expansion valve removed and Refrigerant Circuits Adapter Set 1 - Adapter 17:VAS6338/17  or Refrigerant Circuits Adapter Set 2 - Adapter 33:VAS6338/33  installed (depending on the expansion valve version or a drilled expansion valve, for example, 7L0 820 712 A or 7H0 820 679 B or 7L0 820 679 C installed. Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A .). Refer to parts information.
  • Additionally on vehicles with two evaporators (four zone A/C system)
  To flush the circuit with the evaporator in the front A/C unit
  • Refrigerant Circuits Adapter Set 1 - Adapter 5:VAS6338/5  for sealing the "low pressure side" connection (for the second evaporator).
  • Refrigerant Circuits Adapter Set 1 - Adapter 11:VAS6338/11  for sealing the "high pressure side" connection (for the second evaporator).
 
    To flush the second evaporator and corresponding lines
  • Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3  for connecting the A/C service station to the "low-pressure side" connection (for the second evaporator).
  • Refrigerant Circuits Adapter Set 1 - Adapter 4:VAS6338/4  for connecting the A/C service station to the "high-pressure side" connection (for the second evaporator).
Expansion valve on second evaporator removed and Refrigerant Circuits Adapter Set 1 - Adapter 17:VAS6338/17  installed (or drilled expansion valve, for example 7L0 820 712 A installed REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A ). Refer to the parts information.
NOTE:

In vehicles with two evaporators, the refrigerant circuit is flushed in two work steps.

Vehicle Required Adapters For The Connections To A/C Compressor Required adapters for connections to receiver/dryer / to second evaporator Miscellaneous
Audi Q7 (4M_) from MY 2016 Audi Q8 (4M_) 2018 
  • Vehicle with one evaporator
-- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
-- No adapter required, dryer is removed from receiver/dryer on condenser and the opening is sealed. The expansion valve is removed and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed (or an old expansion valve is drilled on and installed as an adapter). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A  and the parts information.
  • Additionally on vehicles with two evaporators (four zone A/C system)
  To flush the circuit with the evaporator in the front A/C unit
  • Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  (to seal the refrigerant circuit to the second evaporator)
The expansion valve is removed from the evaporator in the front of the A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed. Expansion valve is removed from the refrigerant lines to the evaporator in the rear A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  is installed.
    To flush the second evaporator and corresponding lines
  • Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  (to seal the refrigerant circuit to the evaporator in the front of the A/C unit)
Expansion valve is removed from the evaporator in the front A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  is installed. Expansion valve is removed from the refrigerant lines to the evaporator in the rear A/C unit and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed.
NOTE:

In vehicles with two evaporators, the refrigerant circuit is flushed in two work steps.

On vehicles with two evaporators, the refrigerant circuit with the evaporator in the front of the A/C unit is flushed first. So that the refrigerant flows in a fixed direction when flushing, the refrigerant circuit to the second evaporator (in rear of A/C unit) must be blocked off. This is done by removing the expansion valve in the refrigerant lines to the second evaporator and installing the Refrigerant Circuits Adapter Set 1 - Adapter 43:VAS6338/43  (closed adapter). After the refrigerant circuit with the evaporator is flushed, switch both adapters Refrigerant Circuits Adapter Set 1 - Adapter 43 :VAS6338/43  and Refrigerant Circuits Adapter Set 1 - Adapter 44 :VAS6338/44  and flush the refrigerant circuit with the evaporator in the rear of the A/C unit.

Vehicle Required Adapters For The Connections To A/C Compressor Necessary adapter for the connections to the receiver/dryer / for the check valves and shut-off valves Miscellaneous
Audi Q7 e-tron (4M_) from MY 2016 
  • Vehicle with one evaporator
-- Compressor manufacturer "Sanden" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/Dryer-- No adapter required, dryer is removed from receiver/dryer on condenser and the opening is sealed. The expansion valve is removed and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed (or an old expansion valve is drilled on and installed as an adapter). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A  and the parts information.
    Check Valves-- The four check valves are removed and installed for the shut-off valves (:6338/47-1  and :6338/47-2  ) from the Shut-off Valves:6338/47  . The shut-off valves installed for the check valves are opened or closed according to the area to be flushed. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a .
    Shut-off valve-- Remove the Refrigerant Shut-Off Valve -V424- and install a Shut-off Valve:VAS6338/42  for it. Then open or close the shut-off valve installed for the shut-off valve according to the area to be flushed. Replace the Refrigerant Shut-Off Valve -V424- after flushing.
NOTE:

On the Audi Q7 e-tron, the refrigerant circuit is flushed in four steps (flushing cycles). Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (A/C System Refrigerant Circuit, Cleaning).

So that the entire refrigerant circuit can be flushed, on the Audi Q7 e-tron not only the installed shut-off valve must be positioned correctly (opened or closed). Additionally the electric activated valves (in the valve block) must be positioned correctly. The activation of the electric valves takes place via different routines, which are stored in the respective control module (for example in the Thermal Management Control Module - J1024-). Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (A/C System Refrigerant Circuit, Cleaning).

To flush on the Audi Q7 e-tron the refrigerant circuit is divided into multiple sections and then cleaned respectively in a flushing cycle. The division takes place by activating the installed electrically activated valves and via the installed manually activated hand shut-off valves. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (A/C System Refrigerant Circuit, Cleaning) use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function.

The design of the different flushing circuits for the Audi Q7 e-tron is described in the vehicle-specific repair information. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a (A/C System Refrigerant Circuit, Cleaning).

Condensers with an integrated receiver/dryer or dryer cartridge that cannot be replaced separately or is not available as a replacement part, the condenser must be replaced after flushing (with the dryer cartridge installed). Refer to RECEIVER/DRYER, REMOVING AND INSTALLING / CONDENSER, REMOVING AND INSTALLING (vehicle-specific repair information) and the parts information.

After flushing, the refrigerant receiver on the heat exchanger for heat pump operation must be replaced. Refer to REFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a .

The Refrigerant Shut-Off Valve -V424- must be replaced after flushing. Refer to REFRIGERANT CUT-OFF VALVEREFRIGERANT CIRCUIT - 1 , REFRIGERANT CIRCUIT - 2 , REFRIGERANT CIRCUIT 1234yf - 1 , REFRIGERANT CIRCUIT 1234yf - 2 , REFRIGERANT CIRCUIT GENERAL INFORMATION R134a .

Audi R8 

Vehicle Required Adapters For The Connections To A/C Compressor Required Adapters For The Connections To The Reservoir Miscellaneous
Audi R8 (42_) from MY 2008  -- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Reservoir-- Block connections with radial sealing at input and output
  • Refrigerant Circuits Adapter Set 1 - Adapter 8:VAS6338/8  (necessary two times)
- Restrictor removed, connections reconnected
NOTE:

The A/C compressor can only be removed when the engine is removed on the Audi R8. To flush the refrigerant circuit, the refrigerant lines can be removed when the A/C compressor is installed. Refer to A/C COMPRESSOR - 1 , A/C COMPRESSOR - 2 , COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT R134a , COMPRESSOR, REPLACING ON ACCOUNT OF LEAKAGE OR INTERNAL DAMAGE R134a , A/C COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT 1234yf (vehicle-specific repair information). With the A/C compressor installed the refrigerant oil quantity in the A/C compressor cannot be determined, for this reason flushing the refrigerant circuit with the A/C compressor installed would not be productive.

Both installed condensers are flushed in opposite direction of the refrigerant flow direction.

Vehicle Required Adapters For The Connections To A/C Compressor Required adapters for the connections to the receiver/dryer (with dryer) Miscellaneous
Audi R8 (4S_) from MY 2015  -- Compressor manufacturer "Denso" (block connections with radial sealing)
  • Low pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 12:VAS6338/12 
  • High pressure side: Refrigerant Circuits Adapter Set 1 - Adapter 3:VAS6338/3 
Receiver/Dryer-- Block connections with radial sealing at input and output
  • Refrigerant Circuits Adapter Set 1 - Adapter 45:VAS6338/45  (2 required)
Expansion valve is removed and Refrigerant Circuits Adapter Set 1 - Adapter 44:VAS6338/44  is installed (or an old expansion valve is drilled on and installed as an adapter). Refer to REFRIGERANT CIRCUIT, CLEANING (FLUSHING) WITH REFRIGERANT R134A  and the parts information. The receiver/dryer is removed and both refrigerant line connections are connected to each other with two adapters Refrigerant Circuits Adapter Set 1 - Adapter 45:VAS6338/45  and a commercially available filler hose (short version with 5/8" thread on both sides).
NOTE:

Depending on the engine, the A/C compressor can only be removed when the engine is removed on the Audi R8. To flush the refrigerant circuit, the refrigerant lines can be removed when the A/C compressor is installed. Refer to A/C COMPRESSOR - 1 , A/C COMPRESSOR - 2 , COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT R134a , COMPRESSOR, REPLACING ON ACCOUNT OF LEAKAGE OR INTERNAL DAMAGE R134a , A/C COMPRESSOR, REPLACING WITHOUT THE NEED FOR FLUSHING REFRIGERANT CIRCUIT 1234yf (vehicle-specific repair information). With the A/C compressor installed the refrigerant oil quantity in the A/C compressor cannot be determined, for this reason flushing the refrigerant circuit with the A/C compressor installed would not be productive.

Both installed condensers are flushed in opposite direction of the refrigerant flow direction.

A short version of the filler hose is also included in the Refrigerant Circuits Adapter Set 1:VAS6338/1  .

The receiver/dryer could potentially be flushed but it will take too much refrigerant because of its large internal volume; the receiver/dryer would ice-up too much when extracting the refrigerant, the refrigerant would evaporate too slowly and extraction would be prolonged too much.