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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 78 (Rear Suspension (1 Of 2) (Coupe)) >> 42 Rear Suspension >> SUBFRAME >> SUBFRAME, Servicing >> SUBFRAME, Servicing, Front Bonded Rubber Bushing For Rear Final Drive, All Wheel Drive (AWD) Vehicles >> Installing

SUBFRAME, Servicing, Front Bonded Rubber Bushing For Rear Final Drive, All Wheel Drive (AWD) Vehicles: Installing

WARNING: This page is about a different variant/trim than selected.

Installation Is The Reverse Of Removal, With Special Attention To The Following: 

WARNING:

Wear Protective Eyewear While Drilling.

-- Gently Pre-Load The Bonded Rubber Bushing -2- With Cover Horizontally In The Vice Clamp As Illustrated -1-. Be Sure Not To Damage The Outer Layer Of The Bonded Rubber Bushing.

Fig 1: Gently Pre-Load Bonded Rubber Bushing With Cover Horizontally In The Vise Clamp
GWWA42-10346Courtesy of AUDI OF AMERICA, LLC

-- Position the drill -3- on the bonded rubber bushing -2- as illustrated and drill the hole in several steps.

Step 1  , 11 mm Drill Bit

Step 2  , 11.5 mm Drill Bit

Step 3  , 12 mm Drill Bit

-- Make A Continuous Marking -Arrow- Straight To The Grooves.

Fig 2: Identifying Make A Continuous Marking Straight To Grooves
GWWA42-10281Courtesy of AUDI OF AMERICA, LLC

-a- = 90°

NOTE:

Marking Is Needed To Align Bearing With Subframe.

When Pulling In The Bearing, The Grooves Are Masked By The Tool.

-- Coat The Rubber Bonded Bushing With Installation Lubricant Before Pressing It Onto The Subframe Contact Surface.

-- Install The Rubber Bonded Bushing With The Marking -Arrow- Into The Subframe So That The Marking Points Exactly In The Driving Direction.

-- Place The Tools On The Front Bonded Rubber Bushing As Shown In The Illustration.

Fig 3: Place Tools On Front Bonded Rubber Bushing
GWWA42-10272Courtesy of AUDI OF AMERICA, LLC
  1. :T10254/4 
  2. :T40033/7 
  3. Subframe
  4. Bonded rubber bushing
  5. :T40186/2 
  6. :T10205/4 
  7. :VAS6178 
  8. :T10254/4 
  9. :T10254/5  . The spindle pins face downward.

-- Pull Bearing Into Subframe Until Stop.

NOTE:

If Paint Damage Has Occurred During Bearing Replacement, Repair Using Corrosion Protection, Primer And Black Top Coat.

Install In Reverse Order Of Removal.