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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 62 (REAR SUSPENSION (2 Of 2) (COUPE)) >> 42 Rear Suspension >> Removal And Installation >> Coil Spring >> Removing

Coil Spring: Removing

WARNING: This page is about a different variant/trim than selected.

-- Place the vehicle on a hoist.

-- Remove wheels.

-- Slide the securing lever back in the -direction of the arrow- if necessary.

Fig 1: Pressing Locking Lever In -Direction Of Arrow- To Secure Piston
GWWA42-10188Courtesy of AUDI OF AMERICA, LLC
NOTE:

This and the following illustrations show the procedure without the stone deflector.

-- Insert the new :VAS 6274/10-2  with the locking device bracket from the supplementary seat from the outside.

Fig 2: Insert New VAS 6274/10-2 With Locking Device Bracket
GWWA42-10187Courtesy of AUDI OF AMERICA, LLC
  1. :VAS 6274/10-2 

-- Insert the piston -2- with the T-handle -3- in the pressure plate. Slide the locking lever on the pressure plate back toward the outside (open).

-- Press the locking lever in the -direction of the arrow- to secure the piston.

Fig 3: Pressing Locking Lever In -Direction Of Arrow- To Secure Piston
GWWA42-10188Courtesy of AUDI OF AMERICA, LLC

-- Rotate the pressure plate with lock all the way up.

-- Insert the new :VAS 6274/10-1  with the locking device bracket from the supplementary seat from the inside.

Fig 4: Insert New VAS 6274/10-1 With Locking Device Bracket From Supplementary Seat From Inside
GWWA42-10189Courtesy of AUDI OF AMERICA, LLC
  1. :VAS 6274/10-1 

The locking device bracket -2- must be installed in the front.

-- Rotate the pressure plate with pivot bearing all the way down.

CAUTION:
  • Coat the front area of the spindle lightly with the accompanying grease before removal and installation of each spring.
  • Only grease the spindle with the accompanying grease. The spindle will be damaged if a different grease is used.

-- Coat the front area of the new spindle:VAS 6274/10-4  lightly with the appropriate grease.

Fig 5: Coat Front Area Of New Spindle VAS 6274/10-4 Lightly With Appropriate Grease
GWWA42-10190Courtesy of AUDI OF AMERICA, LLC
  1. Tube of grease from the :VAS 6274  or :VAS 6274/10  .
  2. :VAS 6274/10-4 

-- Install the new :VAS 6274/10-4  with the :VAS 6274/6  by hand.

Fig 6: Identifying New Spindle VAS 6274/10-4 Installed With Socket VAS 6274/6 By Hand
GWWA42-10191Courtesy of AUDI OF AMERICA, LLC
  1. :VAS 6274/10-4 
  2. :VAS 6274/6 

-- Attach the locking devices -1- and -2- on both pressure plates to each other.

Fig 7: Attaching Locking Devices On Both Pressure Plates To Each Other
GWWA42-10192Courtesy of AUDI OF AMERICA, LLC

-- Install the new bolts -3- by hand.

WARNING:
  • The coil spring may only be tensioned or released if both locking device brackets -1- and -2- are connected to each other using both bolts -3-.

-- Lightly tension the pressure plates using the new :VAS 6274/10-4  .

-- Check to see if both coil springs are seated correctly in the pressure plates.

NOTE:

When tensioning the coil spring, the locking device bracket must face forward in the direction of travel.

-- Tension the coil spring using the :VAS 6274/6  . Counterhold using the :VAS 6274/7  .

Fig 8: Tension Coil Spring Using VAS 6274/6 Counter Hold Using Counter Hold Tool VAS 6274/7
GWWA42-10203Courtesy of AUDI OF AMERICA, LLC
  1. :VAS 6274/7 
  2. :VAS 6274/6 
CAUTION:
  • Do not use an impact wrench to tighten the coil spring.
  • Use a commercially available ratchet to tighten.

-- Tighten the coil spring -1- until the stone deflector -3- and the lower spring plate -2- can be removed. Tighten the coil spring -1- further if necessary.

Fig 9: Coil Spring And Lower Spring Plate
GWWA42-10214Courtesy of AUDI OF AMERICA, LLC
Fig 10: Ensuring Bolts Do Not Lie On Pressure Plate Stop
GWWA42-10193Courtesy of AUDI OF AMERICA, LLC
CAUTION:
  • When tightening, make sure the bolts -A arrows- do not lie on the pressure plate stop -1-.
  • The pressure plate locking device -2- must not lie on the stop -arrow B- on the pressure plate -1-.

-- Remove the coil spring forward and down.

Release the coil spring in the :VAS 6274  .

Fig 11: Identifying Spindle -1- Must Not Project Over End Of Coil Spring -2-
GWWA42-10194Courtesy of AUDI OF AMERICA, LLC

-- Rotate the spindle -1- back slightly if necessary. The spindle -1- must not project over the end of the coil spring -2-.

-- Insert the left coil spring on the spring plate -1- so the stop -2- aligns with the marking "L". Only applies to the left coil spring.

Fig 12: Insert Left Coil Spring On Spring Plate So The Stop Aligns With The Marking
GWWA42-10241Courtesy of AUDI OF AMERICA, LLC

For the right coil spring, the stop -2- must align with the "R" marking.

-- Position the bottom side of the end of the left coil spring in the :VAS 6274  at the "L" marking -arrow-.

Fig 13: Position Bottom Side Of End Of Left Coil Spring In VAS 6274
GWWA42-10196Courtesy of AUDI OF AMERICA, LLC

Position the bottom side of the end of the right coil spring in the :VAS 6274  at the "R" marking.

-- Make a marking -1- with a felt-tip marker.

Fig 14: Identifying Make A Marking -1-
GWWA42-10242Courtesy of AUDI OF AMERICA, LLC
NOTE:

The marking -1- is needed when tightening for installation.

The locking device -2- faces up.

-- Tighten the bolts -1- slightly by hand.

Fig 15: Bolts -1- & VAS 6274/6
GWWA42-10243Courtesy of AUDI OF AMERICA, LLC

2 -

:VAS 6274/6 

-- Release the coil spring using the :VAS 6274/6  . Release the tension at the same time using the :VAS 6274  and :VAS 6179  .

-- Remove the spindle -2- once the coil spring is released.

Fig 16: Identifying Spindle Once Coil Spring Is Released
GWWA42-10244Courtesy of AUDI OF AMERICA, LLC

-- Remove the locking device bolts -1- and the :VAS 6274/10-1  .

-- Slide the locking lever -1- back.

Fig 17: Removing Piston With T-Handle
GWWA42-10197Courtesy of AUDI OF AMERICA, LLC

-- Remove the piston -2- with the T-handle -3-.

-- Release the coil spring completely.