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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 62 (REAR SUSPENSION (2 Of 2) (COUPE)) >> 42 Rear Suspension >> Disassembly And Assembly >> Inner CV Joint, 100 Mm Diameter Or 108 Mm Diameter >> Removing A 100 Mm Diameter Or 108 Mm Diameter Inner CV Joint >> 100 Mm Diameter Inner CV Joint

100 Mm Diameter Inner CV Joint

WARNING: This page is about a different variant/trim than selected.

-- Apply 40 grams of joint grease to CV joint through ball paths.

108 mm Diameter Inner CV Joint

-- Apply 70 grams of joint grease to CV joint through ball paths.

Procedure for both CV joints

Fig 1: Coat Sealing Surface Of Cover And Cap With D 454 300 A2
GWWA42-0277Courtesy of AUDI OF AMERICA, LLC

-- Lubricate the contact surface on the cover.

-- Apply sealant "hatched area" to the clean surface in the inside of the cover. Sealant bead: Uninterrupted, apply diameter 2 to 3 mm in area of inner holes -arrow-.

-- Use sealant Parts Information..

-- Align new cover with bolts -arrows- to bolt holes.

Fig 2: Aligning New Cover With Bolts To Screw Holes
GWWA40-0439Courtesy of AUDI OF AMERICA, LLC
NOTE: v

It must be aligned exactly because it cannot be aligned after driving on.

-- Drive cover on with a plastic hammer.

-- Clear away leaking sealing immediately.

-- Position CV boot in outer groove -arrow 2-.

Fig 3: Identifying Outer And Inner Groove
GWWA42-0378Courtesy of AUDI OF AMERICA, LLC

Inner groove -arrow 1- remains visible "identification groove" (for correct installation of CV boot).