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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Final Drive, Differential - Manual Transmission 0B2 (Coupe)) >> 39 Final Drive, Differential >> Removal And Installation >> Transmission Output Shaft Seal With Splines, Replacing, Vehicles Without Vibration Damper On The Transmission Output Shaft

Transmission Output Shaft Seal With Splines, Replacing, Vehicles Without Vibration Damper On The Transmission Output Shaft

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Procedure 

-- Remove the driveshaft. Refer to Removal and Installation (0BC) or Removal and Installation (0BD) .

-- Pry off the dust ring -1-.

Fig 1: Identifying Dust Ring
GWWA39-10421Courtesy of AUDI OF AMERICA, LLC
NOTE:

The dust ring cannot be removed without destroying it.

-- Shaft seal, transmission output shaft with splines, removing.

Fig 2: Shaft Seal, Transmission Output Shaft With Splines, Removing
GWWA39-10418Courtesy of AUDI OF AMERICA, LLC

-- Clean the running and sealing surface.

-- Coat the outer edge of the shaft seal with transmission fluid.

-- Mount the T40239/1, -1- on the transmission output shaft.

Fig 3: Identifying Oil Seal, Installation
GWWA39-10419Courtesy of AUDI OF AMERICA, LLC

-- Fill the space between the sealing and dust lip half way with sealing grease G 052 128 A1.

-- Install the shaft seal -2- over the guide sleeve -1- and onto the transmission output shaft.

-- Install the shaft seal using the T40239, -1- from the T40239 up to the end stop. Do not bend the seal.

Fig 4: Installing Shaft Seal Using T40239
GWWA39-10420Courtesy of AUDI OF AMERICA, LLC
NOTE:

Remove the T40239/1 from the shaft seal carefully so that the sealing lip does not fold over.

-- Install a new dust ring -1-.

Fig 5: Identifying Dust Ring
GWWA39-10421Courtesy of AUDI OF AMERICA, LLC

-- Install the driveshaft. Refer to Removal and Installation (0BC) or Removal and Installation (0BD) .

-- Transmission fluid level, checking. Refer to TRANSMISSION FLUID LEVEL, CHECKING