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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 29 (Air Conditioning (A/C Compressor) (Coupe)) >> 87 Air Conditioning >> Actuators >> Overview - Front Actuators >> OVERVIEW - FRONT ACTUATORS, "Basis" VERSION

OVERVIEW - FRONT ACTUATORS, "Basis" VERSION

WARNING: This page is about a different variant/trim than selected.
NOTE:

Revised A/C Units Are Gradually Being Installed From MY 2012 (Use Depends On The Vehicle Version) (A/C Unit Part Number "8T_ 820 005"). With The Introduction Of These A/C Units, Other Actuators Are Also Being Installed. The Actuator Different Versions Can Currently Be Installed On Both A/C Unit Versions (Interchanging Is Currently Permitted). Use The Vehicle Diagnostic Tester In The "Guided Fault Finding  " Function.

Fig 1: A/C Unit And Air Intake Housing Overview, Basis A/C System
GWWA87-10444Courtesy of AUDI OF AMERICA, LLC
  1. Air Intake Housing
    • Removing and Installing. Refer to HEATER AND A/C UNIT AIR INTAKE HOUSING, REMOVING AND INSTALLING .
    • Disassembling and Assembling. Refer to OVERVIEW - HEATER AND A/C UNIT AIR INTAKE HOUSING .
    • There are different versions (with and without a connection for the glove compartment cooling)
    • Glove compartment cooling connection on air intake housing. Refer to GLOVE COMPARTMENT COOLING CONNECTION ON AIR INTAKE HOUSING .
      NOTE:

      From 01/2008, A/C Units Which Have An Additional Connection For The Glove Compartment Cooling Are Being Installed As A Running Change. On Vehicles Without Glove Compartment Cooling, This Connection Is Sealed With A Plug.

      From MY 2012 (use depends on the vehicle version), a revised Fresh Air Blower Control Module -J126- (and Fresh Air Blower -V2-, Climatronic Control Module -J255- A/C display and control head and A/C units with part number "8T_ 820 005") are gradually being used. The air intake housing, along with the Fresh Air Blower Control Module -J126- and the A/C unit was also revised. Be sure to use the correct version and allocation. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " function.

  2. A/C with Evaporator ("Basis" Version)
    • May Only Be Removed When Refrigerant Circuit Has Been Discharged; Bring Vehicle To A Workshop That Has The Necessary Tools And In Which The Work Can Be Performed Accordingly By Qualified Personnel. Refer To appropriate service information. .
    • Evaporator, Removing And Installing With Installed A/C Unit (Vehicles From Start Of Production Through MY 2012). Refer To EVAPORATOR, REMOVING AND INSTALLING .
      NOTE:

      Revised A/C Units And Evaporators Are Gradually Being Installed From MY 2012 (Use Depends On The Vehicle Version) (A/C Unit Part Number "8T_ 820 005"). It Is Not Possible To Replace The Evaporator On This A/C Unit When The A/C Unit Is Installed. Before Working On The Evaporator, Check If It Is Available As An Installation Kit Either Without The Evaporator Housing Or Only Together With The Housing. If The Evaporator Is Available Only Together With The Housing, Then It Is Necessary To Remove The A/C Unit And Replace The Evaporator With The Evaporator Housing. Refer To EVAPORATOR HOUSING, REMOVING AND INSTALLING .

      From the start of production up to the changeover from MY 2012, evaporators approximately 40 mm wide (block depth) were installed (A/C unit part number "8K_ 820 005"). From MY 2012 as a running change, an evaporator with an approximately 50 mm width (block depth) is being installed depending on the vehicle version (A/C unit part number "8T_ 820 005"). Pay attention to the correct allocation of the expansion valve to the evaporator (there are different versions).

      For Refrigerant R1234yf, There Must Not Be Any Separable Connection Points In The Refrigerant Circuit In The Vehicle Interior (For Example, Separating Points On The Refrigerant Lines To The Evaporator). Therefore The A/C Unit (With The Evaporator Housing) Must Always Be Removed On These Vehicles And The Evaporator With The Refrigerant Lines Must Be Completely Replaced. Refer To The HEATER AND A/C UNIT, REMOVING AND INSTALLING .

    • Evaporator With Evaporator Housing, Removing And Installing. Refer To EVAPORATOR HOUSING, REMOVING AND INSTALLING .
    • A/C unit with evaporator, removing and installing. Refer to HEATER AND A/C UNIT, REMOVING AND INSTALLING .
    • A/C unit, disassembling and assembling. Refer to OVERVIEW - ATTACHMENTS FOR HEATER AND A/C UNIT AND AIR INTAKE HOUSING .
    • Clean the evaporator of the A/C system using the Ultrasound A/C Cleaner:VAS6189B  . Refer to EVAPORATOR, CLEANING .
      NOTE:

      Revised A/C units are gradually being installed from MY 2012 (use depends on the vehicle version) (A/C unit part number "8T_ 820 005"). With the introduction of these A/C units, other actuators are also being installed. The actuator different versions can currently be installed on both A/C unit versions (interchanging is currently permitted). Use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " function.

  3. Recirculation Door Motor -V113-
  4. Airflow Door Motor -V71-
  5. Coolant Pipes to Heater Core
  6. Expansion Valve
    • Refrigerant line with inner heat exchanger, disconnecting and reconnecting. Refer to REFRIGERANT LINES WITH INNER HEAT EXCHANGER, REMOVING AND INSTALLING .
    • Removing and installing. Refer to EXPANSION VALVE, REMOVING AND INSTALLING .
      NOTE:

      From The Start Of Production Up To The Changeover From MY 2012, Evaporators Approximately 40 Mm Wide (Block Depth) Were Installed (A/C Unit Part Number "8K_ 820 005"). From MY 2012 As A Running Change, An Evaporator With An Approximately 50 Mm Width (Block Depth) Is Being Installed Depending On The Vehicle Version (A/C Unit Part Number "8T_ 820 005"). Pay Attention To The Correct Allocation Of The Expansion Valve To The Evaporator (There Are Different Versions).

      There Are Different Versions Depending On The Refrigerant (R134a or R1234yf).

  7. Grommet
    • For Sealing The Opening Through The Plenum Chamber Rear Wall For The Refrigerant Lines
  8. Cover For The Refrigerant Pipes Leading To The Evaporator
  9. Defroster Door Motor -V107-
  10. Footwell Door Motor -V261-
  11. Left Condensation Water Drain Connection (Driver Side)
  12. Temperature Regulator Door Motor -V68-
  13. Footwell Vent Temperature Sensor -G192-
  14. Center Vent Temperature Sensor -G191-
  15. Connection To The Climatronic Control Module -J255- A/C Display And Control Head On The A/C Unit Wiring Harness
  16. Fresh Air Blower Control Module -J126-
    • Removing And Installing. Refer To FRESH AIR BLOWER CONTROL MODULE -J126-, REMOVING AND INSTALLING .
    • To Check, Use The Vehicle Diagnostic Tester In The "Guided Fault Finding  " function.
      NOTE:

      As A Running Change In MY 2010, Gasoline Engines That Can Run On Bioethanol (Flex Fuel Vehicles) Were Introduced, Which Currently Have An Auxiliary Heater Heating Element -Z35-. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

      Currently An Auxiliary Heater Heating Element -Z35- Is Also Installed On Vehicles With A High Voltage System (Hybrid Vehicles) And A Gasoline Engine. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

      For vehicles with a gasoline engine, the electric auxiliary heater (the Auxiliary Heater Heating Element -Z35-) is activated by the Climatronic Control Module -J255- display and control head via the local Data Bus (activated via the same outlet and also via the Fresh Air Blower Control Module -J126-) on the Auxiliary Air Heater Control Module -J604-. Also check the Auxiliary Air Heater Control Module -J604- if there is a concern about the Fresh Air Blower Control Module -J126- or the Fresh Air Blower -V2- for these vehicles. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " function. Refer to the appropriate Wiring Diagram.

      Check The Auxiliary Heater Heating Element -Z35- function. Refer To AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

      From MY 2012 (Use Depends On The Vehicle Version), A Revised Fresh Air Blower Control Module -J126- (and Fresh Air Blower -V2-, Climatronic Control Module -J255- A/C display and control head and A/C units with part number "8T_ 820 005") are gradually being used. The air intake Housing, Along With The Fresh Air Blower Control Module -J126- and the A/C unit was also revised. Be Sure To Use The Correct Version And Allocation. Use The Vehicle Diagnostic Tester In The "Guided Fault Finding  " Function.

      If the allocation or adaptation of the Climatronic Control Module -J255- to the Fresh Air Blower Control Module -J126- (with the part number 8K0 820 521  or 8T0 820 521  ) is not according to the specification, then the Fresh Air Blower -V2- is not regulated by the Fresh Air Blower Control Module -J126-. There may not always be an entry in the DTC memory even though the activation of the Fresh Air Blower -V2- is not OK. Make sure the Climatronic Control Module -J255- is adapted correctly. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " Function.

  17. Center Vent Adjustment Motor -V102-
  18. Right Condensation Water Drain Connection (Passenger Side)
  19. Evaporator
    • A/C unit with evaporator, removing and installing. Refer to HEATER AND A/C UNIT, REMOVING AND INSTALLING .
    • Evaporator, removing and installing with installed A/C unit (vehicles from start of production through MY 2012). Refer to EVAPORATOR, REMOVING AND INSTALLING .
      NOTE:

      Revised A/C units and evaporators are gradually being installed from MY 2012 (use depends on the vehicle version) (A/C unit part number "8T_ 820 005"). It is not possible to replace the evaporator on this A/C unit when the A/C unit is installed. Before working on the evaporator, check if it is available as an installation kit either without the evaporator housing or only together with the housing. If the evaporator is available only together with the housing, then it is necessary to remove the A/C unit and replace the evaporator with the evaporator housing. Refer to EVAPORATOR HOUSING, REMOVING AND INSTALLING .

      From the start of production up to the changeover from MY 2012, evaporators approximately 40 mm wide (block depth) were installed (A/C unit part number "8K_ 820 005"). From MY 2012 as a running change, an evaporator with an approximately 50 mm width (block depth) is being installed depending on the vehicle version (A/C unit part number "8T_ 820 005"). Pay attention to the correct allocation of the expansion valve to the evaporator (there are different versions).

      For refrigerant R1234yf, There Must Not Be Any Separable Connection Points In The Refrigerant Circuit In The Vehicle Interior (For Example, Separating Points On The Refrigerant Lines To The Evaporator). Therefore The A/C Unit (With The Evaporator Housing) Must Always Be Removed On These Vehicles And The Evaporator With The Refrigerant Lines Must Be Completely Replaced. Refer To The HEATER AND A/C UNIT, REMOVING AND INSTALLING .

    • Evaporator With Evaporator Housing, Removing And Installing. Refer To EVAPORATOR HOUSING, REMOVING AND INSTALLING .
  20. Heat Exchanger
  21. Auxiliary Heater Heating Element -Z35- /Honeycomb
    • The Auxiliary Heater Heating Element -Z35- Is Installed On Vehicles With A Diesel Engine And On Vehicles With Certain Gasoline Engines. Refer To AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .
    • Vehicles With A Gasoline Engine And Without An Auxiliary Heater Heating Element -Z35- Have A Honeycomb Installed In The Installation Space As A Place Holder (This Assures That Current Conditions In The A/C Unit With And Without Auxiliary Heater Heating Element -Z35- Are The Same).
    • If A Parking Heater (That Is Installed As Optional Equipment) Is Activated As An Auxiliary Heater On Vehicles With A Diesel Engine, There Is No Auxiliary Heater Heating Element -Z35-, But Rather A Honeycomb Is Installed (Introduction Open). Refer To AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .
    • Check the Auxiliary Heater Heating Element -Z35- function. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .
    • Auxiliary Heater Heating Element -Z35- /Honeycomb with A/C unit installed, removing and installing. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, REMOVING AND INSTALLING .
      NOTE:

      In MY 2009, As A Running Change, A New Version Of The Auxiliary Heater Heating Element -Z35- Is Being Installed (The Heating Elements Are A Bit More Narrow); Be Sure To Use The Correct Version And Note The Allocation.

      As A Running Change In MY 2010, Gasoline Engines That Can Run On Bioethanol (Flex Fuel Vehicles) Were Introduced, Which Currently Have An Auxiliary Heater Heating Element -Z35-. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

      Currently an Auxiliary Heater Heating Element -Z35- is also installed on vehicles with a high voltage system (Hybrid vehicles) and a gasoline engine. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

  22. Fresh Air Blower -V2-
    • Removing and installing. Refer to FRESH AIR BLOWER -V2-, REMOVING AND INSTALLING .
    • To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " function
      NOTE:

      There Are Different Versions. Refer to FRESH AIR BLOWER -V2-, REMOVING AND INSTALLING .

      As A Running Change In MY 2010, Gasoline Engines That Can Run On Bioethanol (Flex Fuel Vehicles) Were Introduced, Which Currently Have An Auxiliary Heater Heating Element -Z35-. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

      Currently an Auxiliary Heater Heating Element -Z35- is also installed on vehicles with a high voltage system (Hybrid vehicles) and a gasoline engine. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

      For vehicles with a gasoline engine, the electric auxiliary heater (the Auxiliary Heater Heating Element -Z35-) is activated by the Climatronic Control Module -J255- display and control head via the local Data Bus (activated via the same outlet and also via the Fresh Air Blower Control Module -J126-) on the Auxiliary Air Heater Control Module -J604-. Also check the Auxiliary Air Heater Control Module -J604- if there is a concern about the Fresh Air Blower Control Module -J126- or the Fresh Air Blower -V2- for these vehicles. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " Function. Refer To The Appropriate Wiring Diagram.

      Check the Auxiliary Heater Heating Element -Z35- function. Refer to AUXILIARY HEATER HEATING ELEMENT -Z35-, CHECKING .

      From MY 2012 (depending on the vehicle version), a revised Fresh Air Blower Control Module -J126-, Fresh Air Blower -V2-, Climatronic Control Module -J255- A/C display and control head and A/C units with part number "8T_ 820 005" are gradually being used. Be sure to use the correct version and allocation. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " function.

      If the allocation or adaptation of the Climatronic Control Module -J255- to the Fresh Air Blower Control Module -J126- (with the part number 8K0 820 521  or 8T0 820 521  ) is not according to the specification, then the Fresh Air Blower -V2- is not regulated by the Fresh Air Blower Control Module -J126-. There may not always be an entry in the DTC memory even though the activation of the Fresh Air Blower -V2- is not OK. Make sure the Climatronic Control Module -J255- is adapted correctly. Use the Vehicle Diagnostic Tester in the "Guided Fault Finding  " function.

  23. Dust and Pollen Filter
  24. Evaporator Vent Temperature Sensor -G263-