BELT PULLEY, REMOVING AND INSTALLING, "Denso" A/C COMPRESSOR, VERSION "2": Installing

NOTE:

Replace Circlip -A-.

Fig 1: Identifying Circlip And Pulley

Courtesy of AUDI OF AMERICA, LLC

Clean The A/C Compressor Flange Before Sliding On The Belt Pulley.

When Installing The Circlip -A-, Note That It Cannot Be Bent Open More Than Is Necessary For Installation.

-- Install The Belt Pulley -B-.

-- Insert Circlip -A- On Correct Side, The Side With Beveled Insertion Edge -C- Faces Away From A/C Compressor (Install Flat Side Facing Compressor).

-- Insert Rubber Element -D- In Belt Pulley -B- According To Illustration.

-- When Installing Drive Plate, Coat Rubber Element -D- Lightly For Example With Tire Mounting Paste Or Soap Solution (As Sliding Compound).

-- Insert The Drive Plate -C- Far Enough Into Rubber Elements -D- (See Upper Illustration) Until It Contacts A/C Compressor Shaft -B-.

Fig 2: Identifying Drive Plate, Belt Pulley, And Circlip

Courtesy of AUDI OF AMERICA, LLC

-- Install The Drive Plate -C- On The Compressor Shaft -B- By Rotating It In The Direction Of The -Arrow F-.

Fig 3: Identifying Drive Plate, Belt Pulley, And Circlip

Courtesy of AUDI OF AMERICA, LLC

-- Tighten Drive Plate -C- (Above Pulley -D-) To 35 Nm  By Turning With A Standard Band Wrench (With Webbing) In Direction Of -Arrow F-, Hold Compressor Shaft -B- With A Standard Socket Wrench.

-- Install Circlip -A- (With Rubber Disc Vulcanized On).