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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Hydraulic Components - Brake System (Coupe)) >> 47 Hydraulic Components >> Removal And Installation >> Rear Brakes >> Rear Brake Caliper Piston >> Installing

Rear Brake Caliper Piston: Installing

WARNING: This page is about a different variant/trim than selected.

-- Install new seal in brake caliper.

Fig 1: Identifying Old Seal From Brake Caliper With Trim Removal Wedge 3409, Removal/Installation
GWWA47-10012Courtesy of AUDI OF AMERICA, LLC

-- Place new protective cap on brake pistons as shown.

Fig 2: Placing New Protective Cap On Brake Pistons
GWWA47-0194Courtesy of AUDI OF AMERICA, LLC

-- Install pressure nut to dimension -a- 15 mm.

Fig 3: Identifying Pressure Nut Installed On Spindle Until Dimension Achieved
GWWA47-10013Courtesy of AUDI OF AMERICA, LLC

-- Insert protective cap in brake caliper groove. Use 3409 to do so.

Fig 4: Identifying Inner Sealing Lip Of Protective Boot Inserted In Groove In Brake Caliper With Trim Removal Wedge 3409
GWWA47-10014Courtesy of AUDI OF AMERICA, LLC

-- Carefully slide brake piston into brake caliper. Move brake piston when doing so. Brake piston must be guided over pressure nut, this is only possible in four positions.

-- After brake piston has been guided onto pressure nut, press it as far as stop into brake caliper.

Fig 5: Pressing Piston Into Brake Caliper Until It Contacts Pressure Nut
GWWA47-10015Courtesy of AUDI OF AMERICA, LLC
NOTE:

Make sure that pressure nut is not damaged.

-- Install the pressure nut clockwise as far as the stop.

Fig 6: Identifying Pressure Nut Clockwise
GWWA47-10016Courtesy of AUDI OF AMERICA, LLC

-- Make sure the rubber makes contact around brake caliper housing -arrows-.

Fig 7: Ensuring Rubber Makes Contact Around Brake Caliper Housing
GWWA47-10017Courtesy of AUDI OF AMERICA, LLC

-- Press the piston into the brake caliper by hand.

Fig 8: Pressing Piston Into Brake Caliper
GWWA47-10018Courtesy of AUDI OF AMERICA, LLC
NOTE:

The inner sealing lip of the protective cap thereby slips into the groove on the piston.