Input Shaft: Notes

Special tools and workshop equipment required 

• Driving Sleeve VW 244 B
• Thrust Plate VW 401
• Thrust Plate VW 402
• Punch VW 407
• Thrust Disc VW 412
• Arbor VW 434
• Thrust Tube VW 454
• Thrust Tube VW 455
• Sleeve VW 519
• Sleeve 40 - 21
• Support Bridge 2011
• Tube for Wheel Bearing 3345
• -3- Separating Tool Kukko 17/2
• Inductive Heater VAS 6414
• Depth Gauge

Input shaft, disassembling 

• The input shaft is removed from the output shaft and the bearing bracket. Refer to SHIFT FORK GROUP, INPUT SHAFT, 1ST, 2ND AND REVERSE GEAR OUTPUT SHAFTS ASSEMBLY OVERVIEW .
• The bolt inside the input shaft is removed SHIFT FORK GROUP, INPUT SHAFT, 1ST, 2ND AND REVERSE GEAR OUTPUT SHAFTS ASSEMBLY OVERVIEW .

-- Remove the 3rd, 4th and 6th gearshift wheels together with the 3rd and 4th gear synchronizer hubs and the inner race / needle bearing.

A - Separating device 22 to 115 mm, for example Kukko 17/2

-- Remove the locking ring on the 5th/6th gear synchronizer hub from the input shaft.

-- Remove the 5th and 6th gear synchronizer hub/locking collar with the 5th gear wheel.

-- Expand the 5th gear needle bearing -2- and carefully guide it over the locking ring -1- as well over the splines -3- on the 5th/6th gear synchronizer hub.

-- Remove the locking ring -1-.