LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 999 (Brake System (Hydraulic Components - Service Information)) >> Hydraulic Components >> Brake Booster/Brake Master Cylinder >> Overview - Brake Booster/Brake Master Cylinder >> Notes

Overview - Brake Booster/Brake Master Cylinder: Notes

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2018 Audi S6, 2018 Audi A6 Quattro, 2018 Audi A6, 2017 Audi S6, and 2017 Audi A6 Quattro. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Brake Booster/Brake Master Cylinder Exploded View
GWWA47-10152Courtesy of AUDI OF AMERICA, LLC
  1. Bolt
    • 23 Nm
  2. Brake Lines
    • 24 Nm
  3. Brake Master Cylinder
  4. Sealing Plugs
    • Coat with brake fluid and press into brake fluid reservoir
  5. Grommet
    • For the vacuum line
    • Insert in the brake booster
  6. Locking Pin
    • Slide it through the brake fluid reservoir and the master brake cylinder.
    • The locking pin must be pushed into the brake fluid reservoir tab.
  7. Brake Fluid Reservoir
  8. Seal
  9. Cap
    • With Brake Fluid Level Warning Switch -F34-
  10. Rubber Buffer
  11. Protective Plate
    • Equipped on some models
  12. Rubber Buffer
  13. Bolt
    • 8 Nm
  14. Gasket
    • Replace after removing
  15. Brake Booster
    • With adhesive seal
    • If malfunctioning: replace as complete unit.
    • Function Test:

      -- With the engine switched off, press the brake pedal firmly several times (to reduce the vacuum in the device).

      -- Hold the brake pedal with average foot pressure and start the engine. If the brake booster is working properly, the brake pedal will be felt to give noticeably under foot (booster becomes effective).

    • Removing and installing. Refer to BRAKE BOOSTER, REMOVING AND INSTALLING .
    • Adjust the ball head. Refer to Fig 2.
  16. O-ring
    • Replace after removing
  17. Nut
    • 49 Nm
    • Replace after removing
    • Self-locking
Fig 2: Adjusting the Brake Booster Ball Head
GWWA47-0136Courtesy of AUDI OF AMERICA, LLC

Dimension a = 164.7 mm ± 0.5 mm

NOTE:

Surface -1- for adjustment dimension.

When measuring, ball head must be arranged at a right angle to the surface of the brake booster.

Measure to end of ball head without the seal.