LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 963 (Fuel System (Diesel - General & Service Information - CPNB - 2 Of 2)) >> 23 Diesel Fuel Injection >> High Pressure Pump >> High Pressure Pump, Removing And Installing >> Removing

High Pressure Pump, Removing And Installing: Removing

WARNING: This page is about a different car, the 2016 Audi A6 Quattro. However, it is still accessible from the selected car via links, so may be relevant.

-- Remove the intake manifold. Refer to INTAKE MANIFOLD, REMOVING AND INSTALLING .

-- Remove the turbocharger. Refer to TURBOCHARGER, REMOVING AND INSTALLING .

-- Remove the oil cooler. Refer to ENGINE OIL COOLER, REMOVING AND INSTALLING .

-- Remove the coolant shut-off valve. Refer to COOLANT SHUT-OFF VALVE, REMOVING AND INSTALLING .

-- Remove the bolts -arrows- and then tilt the turbocharger bracket -1- to the side.

GWWA21-10558Courtesy of AUDI OF AMERICA, LLC

-- Remove the rear noise insulation. Refer to NOISE INSULATION .

-- Join the tools as illustrated:

GWWA13-11005Courtesy of AUDI OF AMERICA, LLC
  1. Socket 21 mm for 1 /2 "- drive
GWWA13-11006Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Components could be destroyed by the camshaft timing chains jump off.

  • Turn crankshaft only in direction of engine rotation -arrow-.

-- Turn the crankshaft, until the high pressure pump chain sprocket can be locked with the :T40245  .

GWWA23-10542Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Danger of malfunction caused by dirt.

  • Observe. Refer to appropriate service information.

-- Remove the union nuts -arrows- and then remove the right high pressure line -1-.

GWWA23-10549Courtesy of AUDI OF AMERICA, LLC

-- Remove the union nuts -arrows- and then remove the left high pressure line -1-.

GWWA23-10548Courtesy of AUDI OF AMERICA, LLC

-- Seal off all open lines and connections with clean plugs.

-- Disconnect the connector -2-.

GWWA23-10519Courtesy of AUDI OF AMERICA, LLC

-- Open the clamps -3 and 4- and remove the fuel hoses.

NOTE:

Place a clean cloth under the separating point to catch the escaping fuel.

NOTE:

Ignore item -1-.

-- Remove the bolts -arrows- and remove the high pressure pump.

GWWA23-10541Courtesy of AUDI OF AMERICA, LLC