Adjust The Turbine Switch-Over Vacuum Diaphragm: Procedure
Follow all the rules of cleanliness..
-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .
-- Loosen the clamp -3- and remove the air guide hose.
Ignore items -1 and 2-.
-- Remove the vacuum line to the vacuum diaphragm for the turbine switch-over on the Turbine Switch-Over Valve -N529- -arrow-.
-- Connect the :VAS6213 and :VAS6342 to the removed vacuum diaphragm and to connection "II" on the :VAG1397A , as illustrated.
-- Connect the : VAS6342 .
- The lever -1- is horizontal.
-- Set the :VAS6213 slide ring -2- in the "vacuum" position.
-- Switch the :VAG1397A and set the slide switch to position "II".
-- Select 02-Measured Values in Guided Fault Finding 01 Engine Electronics on the Vehicle Diagnostic Tester.
-- Select High Pressure Turbocharger Bypass Valve Turbine Input, Raw Voltage from measured value list.
-- Operate the :VAS6213 until the :VAG1397A shows the following value:
- 200 mbar (2.9 psi).
-- Read the voltage value on the Vehicle Diagnostic Tester.
- Specified value: 4090 to 4190 mV.
-- Check the adjustment, to do this operate the :VAS6213 until the :VAS6213 pressure gauge displays the following values:
- 700 mbar (10.15 psi).
The :VAG1397A cannot display values over 580 mbar (8.4 psi)
-- Read the voltage value on the Vehicle Diagnostic Tester.
- Specified value: 4150 to 4250 mV.
If Specification Is Not Attained
-- Remove the catalytic converter.
-- Reduce the vacuum via the :VAS6342 to approximately 100 mbar (1.4 psi).
The actuator rod -2- must be counterheld when loosening the lock nut -3-.
-- Open the lock nut -3- with the open-end wrench.
-- Unclip the lock washer -1- and remove the actuator rod from the adjusting lever.
-- Turn the upper part of the actuator rod -2- left or right on its own axis to extend or shorten it.
A half a turn of the actuator rod -2- equals a voltage change of 68 mV.
-- Push the actuator rod -2- on the adjusting lever.
-- Repeat the test with the :VAS6213 and the Vehicle Diagnostic Tester.
The actuator rod -2- must be counterheld when tightening the lock nut -3-.
-- If the specified value is now reached, install the lock washer -1- and tighten the lock nut -3-.
-- Check the adjustment again, to do this operate the :VAS6213 until the :VAS6213 pressure gauge displays the following values:
- 700 mbar (10.15 psi).
The :VAG1397A cannot display values over 580 mbar (8.4 psi).
-- Read the voltage value on the Vehicle Diagnostic Tester.
- Specified value: 4150 to 4250 mV.
If Specified Value Is Obtained
-- Install the catalytic converter.