Repair Kit For FLEXRAY Wires With Coating
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NOTE:
Observe general notes for repairs on the vehicle electrical system. Refer to VEHICLE ELECTRICAL SYSTEM, GENERAL REPAIR INFORMATION .
The repair of FlexRay wires with coating can only take place using FlexRay wires with coating from the parts information.
A two-layer wire -1 and 2- with a 0.35 mm 2 profile is used as a FlexRay wire.
- During repair work, both wires must have the same length.
- When twisting the wires -1 and 2- together, the -A- = 30 mm (1.18) routing length must be maintained.
- While doing so, no section of wire may be greater than -B- = 50 mm (1.96 in.) without twisting the wires, for example in the area of crimp connectors -arrow-.
- Maximum exposed wire length: -C- = 100 mm (3.93 in.).
- Protect the area being repairs from the environment. Use a crimp connector with heat-shrinkable tube over the untwisted location being repairs and waterproof insulation over the exposed wire.
- Mark the location of the repair with something suitable, for example, with yellow tape.
- Repairing both wires is identical to repair just one wire.
- Position both repaired location -arrows- -A- = 30 mm (1.18) opposite each other.
- Crimp the cables with connectors.
1 - Repair location in the area without insulation
2 - Repair location with connectors
C - Maximum exposed length = 100 mm (3.93 in.)