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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 927 (Exhaust System, Emission Controls (CREC, Cred, CREH)) >> 26 Exhaust System, Emission Controls >> Emissions Control >> Catalytic Converter, Removing And Installing >> Right Catalytic Converter, Removing And Installing >> Removing

Right Catalytic Converter, Removing And Installing: Removing

WARNING: This page is about a different car, the 2018 Audi A6 Quattro, 2017 Audi A6 Quattro, and 2016 Audi A6 Quattro. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

During installation, all cable ties must be installed at the same location.

-- Remove the right front muffler. Refer to FRONT MUFFLER, REMOVING AND INSTALLING .

-- Remove the subframe crossbrace. Refer to SUBFRAME CROSSBRACE, REMOVING AND INSTALLING .

CAUTION:

The Suspension Components Could Be Damaged.

  • Do not rest the vehicle on its wheels if the subframe mount, the steering gear or the subframe crossbrace are not installed correctly.

-- Remove the Throttle Valve Control Module -J338-. Refer to THROTTLE VALVE CONTROL MODULE -J338-, REMOVING AND INSTALLING .

-- Remove the right coolant pipe from the transmission. Refer to RIGHT COOLANT PIPE ON TRANSMISSION, REMOVING AND INSTALLING .

-- Remove the Oxygen Sensor after Three Way Catalytic Converter -G130-. Refer to HEATED OXYGEN SENSOR -G39- /OXYGEN SENSOR AFTER THREE WAY CATALYTIC CONVERTER -G130-, REMOVING AND INSTALLING .

-- Remove the connectors -1 to 5- from the bracket and move to the side.

GWWA15-11773Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows- and the bracket -1-.

GWWA15-11616Courtesy of AUDI OF AMERICA, LLC

-- Remove the nuts -arrows- and the bolt -1- and move the right catalytic converter to the rear.

GWWA26-10352Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts and the bracket -1- for the exhaust system.

GWWA34-10503Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows- and remove the heat shield -1-.

GWWA26-11497Courtesy of AUDI OF AMERICA, LLC

-- Remove the vacuum line -3- from the Secondary Air Injection (AIR) combination valve.

GWWA26-11498Courtesy of AUDI OF AMERICA, LLC

-- Remove the AIR hose -2- by pressing both the release buttons.

-- Remove the bolts -4-, remove the right AIR combination valve and move it to the side.

NOTE:

Ignore item -1-.

-- Loosen the attachments -arrows- and remove the right upper heat shield -1- for the tunnel.

GWWA26-11060Courtesy of AUDI OF AMERICA, LLC

-- Mount the :T10337  on the engine and gearbox jack and attach it to the bottom of the transmission.

GWWA37-10864Courtesy of AUDI OF AMERICA, LLC

-- Lift the transmission slightly with the engine and gearbox jack.

WARNING:

There Is The Risk Of An Accident.

  • The engine and gearbox jack may only be used during assembly and must not be left unsupervised under the vehicle.

-- Remove the bolts from the tunnel crossmember -arrows-.

GWWA10-11379Courtesy of AUDI OF AMERICA, LLC

-- Lower the tunnel crossmember to dimension -a- using the :VAS6931  .

GWWA10-10867Courtesy of AUDI OF AMERICA, LLC

-- Secure the transmission with the :VW785/1B  as shown in the illustration.

GWWA26-11061Courtesy of AUDI OF AMERICA, LLC

-- Remove the right catalytic converter from the top.