Intake Manifold, Removing And Installing: Removing
- Collect escaping fuel with a cloth.
- Do not let any fuel get on components or gaskets near the engine. This could cause leaks and lead to further damage.
- Danger of malfunction caused by dirt.
- Observe, refer to FUEL SYSTEM SAFETY PRECAUTIONS .
-- Remove the engine cover, refer to ENGINE COVER, REMOVING AND INSTALLING .
-- Free up the wiring harness and hoses on the wiring guide -1- using the Pry Lever :80-200 .
-- Pull coolant hose back -arrow-.
-- Remove the bolts -2 and 3- and remove the wiring guide -1-.
-- Remove the bolts -1 and 2- and the clamp -3-.
-- Remove the union nuts -arrows- and then remove the upper high pressure line.
-- Remove the connectors -1 and 2- and the check valve -3- from the bracket.
-- If applicable, remove the bolt -2- on the high pressure line clamp.
Ignore item -1-.
-- Remove the bolt -1- on the right intake manifold bracket.
Ignore item -2-.
-- Disconnect the connector -2- from the Cylinder Head Coolant Valve -N489- -1-.
-- Remove the bolts -arrows- and set the bracket with the Cylinder Head Coolant Valve -N489- to the side.
-- Disconnect the connector -arrow- from the Engine Coolant Temperature Sensor -G62-.
-- Disconnect the connectors -1 and 2- and move the wiring harness to the left.
-- Remove bolt -3- from center intake manifold bracket.
-- Remove the plug -3-.
-- Remove the bolt -2- for the oil dipstick guide tube.
Ignore item -1-.
-- Loosen the screw clamp -2- on the Exhaust Gas Recirculation (EGR) pipe.
Ignore item -1-.
-- Remove the bolts on the left air guide pipe bracket -2-.
Ignore item -1-.
-- Disconnect the connector -1- at the Throttle Valve Control Module -J338-.
-- Loosen the screw clamp -3- and remove the air guide hose.
Ignore item -2-.
-- Disconnect the connectors from the glow plugs.
-- Remove the Fuel Pressure Sensor -G247- -arrow-, refer to Fuel Pressure Sensor -G247-, REMOVING AND INSTALLING .
-- Remove bolts -1 through 4- and -arrows- and remove intake manifold.