Planetary Gear And Low Clutch

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.

Apply ATF to the D-ring, and install it to the low clutch piston.
NOTE: Use a new D-ring.
Install the low clutch piston to low clutch drum.
NOTE: Be careful not to damage the D-ring.

Fig 1: Installing Low Clutch Piston To Low Clutch Drum
Courtesy of SUBARU OF AMERICA, INC.
Install the spring retainer to low clutch piston.

Fig 2: Installing Spring Retainer To Low Clutch Piston
Courtesy of SUBARU OF AMERICA, INC.
Attach the ST to the low clutch drum.
ST 498437100 LOW CLUTCH PISTON GUIDE

Fig 3: Attaching ST To Low Clutch Drum
Courtesy of SUBARU OF AMERICA, INC.
Using ST1, ST2 and ST3, set the cover on the piston and press against it, and attach the snap ring. At this time, be careful not to bend the cover seal.
ST1 498627100 SEAT

ST2 398673600 COMPRESSOR

ST3 498437100 LOW CLUTCH PISTON GUIDE

Fig 4: Installing Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Install the dish plate, driven plate, drive plate and retaining plate, and then secure them with a snap ring.

Fig 5: Snap Ring, Low Clutch Drum, Dish Plate And Low Clutch Piston Side
Courtesy of SUBARU OF AMERICA, INC.
Check the low clutch for operation.
1. Remove the one-way clutch. < Ref. to REMOVAL , AT Main Case. >
2. Set the one-way clutch inner race, and apply compressed air for checking.
  
  Fig 6: Low Clutch Drum
  Courtesy of SUBARU OF AMERICA, INC.

Check the low clutch clearance.

Place same thickness shims on both sides to prevent plate from tilting.
Check the clearance between retaining plate and low clutch operation.

Initial standard:

0.7 - 1.1 mm (0.028 - 0.043 in)

Limit thickness:

1.6 mm (0.063 in)

Fig 7: Checking Clearance Between Retaining Plate And Low Clutch

Courtesy of SUBARU OF AMERICA, INC.

If the clearance exceeds the service limits, replace the drive plate, then select and adjust the retaining plate so that the clearance is within default standard values.

PARTS THICKNESS SPECIFICATION CHART

Retaining plate
Part No.	Thickness mm (in)
31567AB050	3.8(0.150)
31567AB060	4.0(0.157)
31567AB070	4.2 (0.165)
31567AB080	4.4 (0.173)
31567AB090	4.6(0.181)

Install the washer to the rear internal gear.

Fig 8: Washer And Rear Internal Gear
Courtesy of SUBARU OF AMERICA, INC.
Install the rear internal gear.

Fig 9: Installing Rear Internal Gear
Courtesy of SUBARU OF AMERICA, INC.
Install the thrust needle bearing in the correct direction.

Fig 10: Installing Thrust Needle Bearing
Courtesy of SUBARU OF AMERICA, INC.
Install the washer by aligning the protrusion of the washer with the hole of the rear planetary carrier.

Fig 11: Washer And Rear Planetary Carrier
Courtesy of SUBARU OF AMERICA, INC.
Install the rear planetary carrier to the low clutch drum.

Fig 12: Installing Rear Planetary Carrier To Low Clutch Drum
Courtesy of SUBARU OF AMERICA, INC.
Install the thrust needle bearing in the correct direction.

Fig 13: Installing Thrust Needle Bearing
Courtesy of SUBARU OF AMERICA, INC.
Install the rear sun gear in the correct direction.

Fig 14: Rear Sun Gear And Rear Planetary Carrier
Courtesy of SUBARU OF AMERICA, INC.
Install the thrust needle bearing in the correct direction.

Fig 15: Installing Thrust Needle Bearing
Courtesy of SUBARU OF AMERICA, INC.
Install the front planetary carrier to the low clutch drum.

Fig 16: Front Planetary Carrier And Low Clutch Drum
Courtesy of SUBARU OF AMERICA, INC.
Install the snap ring to the low clutch drum.

Fig 17: Snap Ring And Front Planetary Carrier
Courtesy of SUBARU OF AMERICA, INC.
Install the needle bearing, and then secure with the snap ring.

Fig 18: Needle Bearing And Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Install the one-way clutch and one-way clutch inner race, then secure with the snap ring.
Set the inner race. Make sure that the clutch locks in the clockwise direction and rotates in the counterclockwise direction.

Fig 19: Clutch Locking And Unlocking Direction
Courtesy of SUBARU OF AMERICA, INC.