Fuel delivery unit, removing and installing: Installing

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Installation is in reverse order of removal. Note the following:

NOTE:

Replace seal.
When installing fuel delivery unit, be sure not to bend floater arm of fuel level sensor G.
Make sure fuel hoses are seated securely.

Fig 1: Removing/Installing Suction Jet Pump

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Insert fuel delivery unit into fuel tank.
Clip in suction jet pump on fuel delivery unit. To do so, insert hand into gap between locking flange and installation opening of fuel tank.

Suction jet pump must engage audibly.

Verify that the suction jet pump is securely engaged.
Push suction jet pipe - 1 - onto connection of suction jet pump until it engages audibly.
Install new locking flange seal dry.
Press locking flange down against spring pressure and bring it into installation position.

Fig 2: Identifying Tab On Locking Flange Lie Between Tabs N Fuel Tank

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Tab - 2 - on locking flange must lie between tabs - 1 - and - 3 - on fuel tank.

NOTE:

- Arrow - points in direction of travel.

Fig 3: Removing/Installing Locking Ring With Wrench T10202

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Tighten locking ring.

Fig 4: Identifying Fuel Supply Line And Fuel Return Line

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Install fuel supply line - 1 - and fuel return line - 2 - according to marking.
Connect electrical harness connector.
Connect battery. Observe safety precautions after connecting battery →
- 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL
- 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET
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