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Engine Assembly: Installation

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the engine mounting onto the engine.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 25.8 ft-lb) 

  2. Position the engine in engine compartment and align it with transmission.
    NOTE: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
  3. Tighten the bolts which hold upper side of transmission to engine.

    Tightening torque: 

    50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 1: Locating Mounting Bolts Of Upper Side Of Transmission
    G07670716Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the lifting device and wire ropes.
    Fig 2: Lifting Engine Using Lifting Device And Wire Ropes
    G07670717Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the garage jack.
  6. Install the pitching stopper.

    Tightening torque: 

    T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb) 

    Fig 3: Pitching Stopper
    G07670718Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the ST from torque converter clutch case.
    NOTE: Be careful not to drop the ST into the torque converter clutch case when removing the ST.

    ST 498277200 STOPPER SET

    Fig 4: Attaching ST To Torque Converter Clutch Case
    G07670719Courtesy of SUBARU OF AMERICA, INC.
  8. Install the starter. < Ref. to INSTALLATION , Starter. >
  9. Install the torque converter clutch to drive plate.
    1. Insert the wrench into the crank pulley bolt and rotate the crank pulley to install the bolts which hold torque converter clutch to drive plate.
      NOTE: Be careful not to drop bolts into the torque converter clutch case.

      Tightening torque: 

      25 N.m (2.5 kgf-m, 18.4 ft-lb) 

      Fig 5: Separating Torque Converter Clutch From Drive Plate
      G07670720Courtesy of SUBARU OF AMERICA, INC.
    2. Fit the plug to service hole.
  10. Install the power steering pump.
    1. Install the power steering pump onto the engine.

      Tightening torque: 

      Refer to "COMPONENT" of "Power Steering" for the tightening torque.  < Ref. to COMPONENT , General Description. >

      Fig 6: Locating Power Steering Pump Mounting Bolts
      G07670721Courtesy of SUBARU OF AMERICA, INC.
    2. Connect the connector to the power steering pump switch.
      Fig 7: Locating Power Steering Pump Switch Connector
      G07670722Courtesy of SUBARU OF AMERICA, INC.
    3. Install the front side belt. < Ref. to FRONT SIDE BELT , INSTALLATION, V-belt. >
  11. Lift up the vehicle.
  12. Install the bolts and nuts which hold lower side of the transmission to engine.

    Tightening torque: 

    50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 8: Locating Transmission Lower Side Mounting Bolt And Nuts
    G07670723Courtesy of SUBARU OF AMERICA, INC.
  13. Install the nuts which hold the engine mounting to the crossmember.
    NOTE: Make sure that the engine mounting nuts (A) and locator (B) are securely installed.

    Tightening torque: 

    85 N.m (8.7 kgf-m, 62.7 ft-lb) 

    Fig 9: Engine Mounting Crossmember Mounting Nuts
    G07670724Courtesy of SUBARU OF AMERICA, INC.
  14. Connect the ground cable.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

    Fig 10: Locating Ground Cable Mounting Bolt
    G07670725Courtesy of SUBARU OF AMERICA, INC.
  15. Install the joint pipe and front exhaust pipe. < Ref. to INSTALLATION , Front Exhaust Pipe. > < Ref. to INSTALLATION , Joint Pipe. >
  16. Install the turbocharger. < Ref. to INSTALLATION , Turbocharger. >
  17. Install the center exhaust pipe. < Ref. to INSTALLATION , Center Exhaust Pipe. >
  18. Connect the following hoses.
    1. Fuel delivery hose, fuel return hose and evaporation hose
    2. Heater inlet hose and heater outlet hose
    3. Brake booster vacuum hose
    4. A/C pressure hose < Ref. to INSTALLATION , Hose and Pipe. >
  19. Secure the generator cord using the clip (B) and connect the connector (A) to A/C compressor.
    Fig 11: A/C Compressor Connector
    G07670726Courtesy of SUBARU OF AMERICA, INC.
  20. Connect the following connectors and terminals.
    1. Generator connector and terminal

      Tightening torque: 

      15 N.m (1.5 kgf-m, 11.1 ft-lb) 

    2. Secondary air pump connector
  21. Install the engine harness connector to engine harness bracket, then connect the bulkhead harness connector to the engine harness connector.
    Fig 12: Locating Bulkhead Harness And Engine Harness Connectors
    G07670727Courtesy of SUBARU OF AMERICA, INC.
  22. Install the intercooler. < Ref. to INSTALLATION , Intercooler. >
  23. Install the radiator. < Ref. to INSTALLATION , Radiator. >
  24. Install the coolant filler tank. < Ref. to INSTALLATION , Coolant Filler Tank. >
  25. Install the air cleaner case and air intake duct. < Ref. to INSTALLATION , Air Cleaner Case. > < Ref. to INSTALLATION , Air Intake Duct. >
  26. Install the battery. < Ref. to INSTALLATION , Battery. >
  27. Fill engine coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
  28. Charge the A/C system with refrigerant. < Ref. to PROCEDURE , Refrigerant Charging Procedure. >
  29. Check the ATF level and replenish it if necessary. < Ref. to INSPECTION , Automatic Transmission Fluid. >
  30. Install the collector cover.
  31. Change the bolt installation position from (B) to (A), then close the front hood.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

    Fig 13: Front Hood Bolts Installation Position
    G07670728Courtesy of SUBARU OF AMERICA, INC.
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