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Clutch Hydraulics Overview

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Instructions regarding clutch master or slave cylinder, removal and installation information; refer to.

Fig 1: Identifying Clutch Hydraulics Overview
GWWA30-10116Courtesy of AUDI OF AMERICA, LLC
  1. Clutch Slave Cylinder
    • Do not actuate after removing the clutch pedal
    • Removing and installing, refer to CLUTCH SLAVE CYLINDER, REPLACING 
    • After working on hydraulic clutch mechanism, bleed the system. Refer to CLUTCH SYSTEM, BLEEDING 
    • Brake fluid must not come into contact with the transmission.
  2. Bleeder Screw
    • 5.5 Nm
    • Follow the work sequence when bleeding, refer to CLUTCH SYSTEM, BLEEDING 
    • A broken bleeder screw can be removed with a 3 mm hex key
  3. Dust Cap
  4. Grommet
  5. Hose/Line Assembly
    • For connectors to the clutch master and slave cylinders
    • With frequency modulator
      NOTE:

      The pipe-hose line in the Audi A5, through VIN 8T-8-000100 is a single piece and does not have a frequency modulator.

    • Allocation.
    • Disconnecting and connecting, refer to Fig 2
    • Allocation.
  6. Clip
  7. O-ring
    • Replace if damaged
    • Coat with brake fluid before installing
  8. Supply Hose
    • For clutch master cylinder
    • With integrated grommets
    • Replace the supply hose of the grommets are damaged
  9. Brake Fluid Reservoir
  10. Clip
    • To remove the hose/line assembly, pull it out, refer to Fig 2
  11. Clutch Master Cylinder
  12. Pipe
    • Disconnecting and connecting, refer to Fig 2
    • Allocation.
  13. Bracket
    • For the pipe line
    • Mounted on the transmission
  14. Bolt
    • 20 Nm
  15. O-ring
    • Replace if damaged
    • Coat with brake fluid before installing
  16. Clip
    • To remove the hose/line assembly, pull it out, refer to Fig 2
  17. Bolt
    • 20 Nm
    • Clutch slave cylinder to transmission
Fig 2: Connecting Pipe To Slave Cylinder
GWWA30-0029Courtesy of AUDI OF AMERICA, LLC

Separating

-- Open the clip -A- with a screwdriver and remove it.

-- Remove the pipe/hose line.

Connecting

NOTE:

If damaged, replace the O-ring.

-- Push the clip -A- all the way in.

-- Push the pipe/hose assembly into the connection until the assembly audibly engages.

-- Pull on the hose/line assembly to make sure it is secure.