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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 69 (Controls, Housing - Manual Transmission Internal Components 0B4 AWD (Coupe)) >> 34 Controls, Housing >> Disassembly And Assembly >> Transmission >> Disassembling >> Notes

Disassembly And Assembly: Transmission: Disassembling: Notes

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 Audi S5, 2012 Audi S5, 2011 Audi S5, 2010 Audi S5, and 2009 Audi S5. However, it is still accessible from the selected car via links, so may be relevant.

-- Place the drip tray underneath.

-- Remove the plug -arrow- and drain the transmission fluid.

Fig 1: Locating Transmission Fluid Drain Plug
GWWA34-10447Courtesy of AUDI OF AMERICA, LLC

-- Secure the T40206 to the transmission with the bolts -arrows- and tighten it in the assembly stand.

Fig 2: Securing T40206 To Transmission
GWWA34-10727Courtesy of AUDI OF AMERICA, LLC

-- Remove the clutch module. Refer to CLUTCH MODULE .

-- Carefully set down the clutch module, for example, on a workbench.

-- Remove the clutch release lever -1- together with the release bearing -2- and the spring -3-.

Fig 3: Identifying Clutch Release Lever Components
GWWA34-10723Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -4-, the locking plate -5- (if equipped) and the guide sleeve -6-.

-- If equipped, remove the transmission neutral position sensor -G701- -A-.

Fig 4: Removing Transmission Neutral Position Sensor -G701-
GWWA34-10786Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -arrow- and remove the sensor from the cover -B-.

NOTE:
  • The cover -B- remains installed.
  • It is not necessary to remove the cap with disassembling and assembling the transmission, if a cap is installed in place of the transmission neutral position sensor.

-- Remove the bolts -1- and pry the selector shaft cover -2- off carefully.

Fig 5: Removing Pry Selector Shaft Cover Bolts
GWWA34-10461Courtesy of AUDI OF AMERICA, LLC

-- Lift the gearshift shaft -arrow A- and remove it -arrow B-.

Fig 6: Removing Gearshift Shaft Cover
GWWA34-10462Courtesy of AUDI OF AMERICA, LLC

-- Counterhold the in- and output shafts by sliding the selector rods -1- through -4- in direction of -arrow-.

Fig 7: Sliding Selector Rods In
GWWA34-10814Courtesy of AUDI OF AMERICA, LLC
NOTE:

Insert a rag into the gearshift shaft opening between the tool and the housing wall to prevent damaging the transmission cover.

-- Push the cover -A- for the output shaft in the center and pry it out in direction of -arrow-.

Fig 8: Removing Output Shaft Cover
GWWA34-10593Courtesy of AUDI OF AMERICA, LLC

-- Now remove the bolt from the output shaft -A-.

Fig 9: Removing Output Shaft Bolt
GWWA34-10815Courtesy of AUDI OF AMERICA, LLC

B - Allen key 12 mm

C - Torque wrench

-- Then shift gearshift rails into neutral position.

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