Shock Absorbers, Checking On Shock Tester
Special tools and workshop equipment required
- Boge Shock Tester or
- Sachs Shock Tester VAG1975 or
- Suspension Tester VAS1990S or
- Suspension Strut Test Bed VAS6636 or
- Suspension Strut Test Bed VAS6640
Shock absorbers can be checked while installed using the shock tester (shock absorber testing device). The damping effect can be evaluated based on the dial reading or printout.
Temperature 10 to 40 °C (50 to 104 °F)
Driver in vehicle.
Tire pressure OK
Drive vehicle straight onto center of wheel contact plates.
Front wheels in straight position.
Parking not engaged, foot brake not activated.
Threshold
Shock absorber condition can only be judged as follows:
- Sufficient damping effect
or
- Insufficient damping effect
Intermediate values for reduced damping performance cannot be read out.
A prognosis on service life is not permitted.
Measured values that occur with the involvement of the suspension travel end stops are incorrect.
The following values apply only to the test stands named above. If the specified values are exceeded, the shock absorber action has weakened enough that a replacement is recommended.
Example:
Threshold = 70
- a = greater than 70: insufficient damping effect
- a = less than 70: sufficient damping effect
The shock absorber combination installed in the vehicle is indicated by the corresponding PR number on the vehicle data plate.
PR number explanation, refer to PRODUCTION CONTROL NUMBER (PR NUMBER) EXPLANATIONS .
Threshold "a" in mm
If the readout value is greater than the limit value "a" (table value): insufficient damping effect → replace shock absorber.
If the readout value is less than the limit value "a" (table value): sufficient damping effect → shock absorber does not need to be replaced.
| Vehicle type | Front Axle | Rear Axle | Comment |
|---|---|---|---|
| 1BA standard suspension front axle | 53 | / | Applies to FWD and AWD |
| 1BA standard suspension rear axle | / | 50 | Applies to FWD and AWD |
| 1BV sport chassis front axle | 42 | / | Applies to FWD and AWD |
| 1BV sport chassis rear axle | / | 41 | Applies to FWD and AWD |
| 1BK chassis with electronic damping, front axle | 46 | / | Applies to FWD and AWD |
| 1BK chassis with electronic damping, front axle, rear axle | / | 38 | Applies to FWD and AWD |