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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 67 (Controls, Housing - Manual Transmission 0B4 AWD (Coupe)) >> 34 Controls, Housing >> Removal And Installation >> Transmission Output Shaft Seal, Vehicles Without Vibration Damper On The Transmission Output Shaft

Transmission Output Shaft Seal, Vehicles Without Vibration Damper On The Transmission Output Shaft

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 Audi S5, 2012 Audi S5, 2011 Audi S5, 2010 Audi S5, and 2009 Audi S5. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools And Workshop Equipment Required 

PROCEDURE 

-- Remove the driveshaft. Refer to DRIVESHAFT, REMOVING FROM REAR FINAL DRIVE or DRIVESHAFT ATTACHED ON TRANSMISSION SIDE .

-- Pry off the dust ring -1-.

Fig 1: Identifying Dust Ring
GWWA39-10421Courtesy of AUDI OF AMERICA, LLC
NOTE:

The dust ring cannot be removed without destroying it.

-- Shaft seal, transmission output shaft with splines, removing.

Fig 2: Mounting T40238/1 -1- On Transmission Output Shaft With Splines
GWWA39-10418Courtesy of AUDI OF AMERICA, LLC

-- Clean the running and sealing surface.

-- Coat the outer edge of the shaft seal with transmission fluid.

-- Mount the guide sleeve T40239/1, -1- on the transmission output shaft.

Fig 3: Installing Oil Seal
GWWA39-10419Courtesy of AUDI OF AMERICA, LLC

-- Fill the space between the sealing and dust lip half way with sealing grease G 052 128 A1.

-- Install the shaft seal -2- over the guide sleeve -1- and onto the transmission output shaft.

-- Install the shaft seal using the T40239, -1- of the T40239 until you hit the stop. Do not bend the seal.

Fig 4: Installing Shaft Seal Using T40239
GWWA39-10420Courtesy of AUDI OF AMERICA, LLC
NOTE:

Remove the guide sleeve T40239/1 from the shaft seal carefully so that the sealing lip does not fold over.

-- Install a new dust ring -1-.

Fig 5: Identifying Dust Ring
GWWA39-10421Courtesy of AUDI OF AMERICA, LLC

-- Install the driveshaft. Refer to DRIVESHAFT, REMOVING FROM REAR FINAL DRIVE or DRIVESHAFT ATTACHED ON TRANSMISSION SIDE .

-- Transmission oil level, checking. Refer to MANUAL TRANSMISSION, CHECKING TRANSMISSION FLUID LEVEL .