Transmission Output Shaft Seal With Splines, Removing - Vehicles With Vibration Damper On The Transmission Output Shaft: Installing

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 Audi S5, 2012 Audi S5, 2011 Audi S5, 2010 Audi S5, and 2009 Audi S5. However, it is still accessible from the selected car via links, so may be relevant.

-- Coat the outer edge of the shaft seal with transmission fluid.

Installed position: The open side of the seal faces the housing.

-- Install the shaft seal using the thrust piece, -1- of the assembly tool until you hit the stop. Do not bend the seal.

Fig 1: Installing Shaft Seal Using T40239

Courtesy of AUDI OF AMERICA, LLC

-- Fill the space between the sealing and dust lip half way with sealing grease G 052 128 A1.

-- Install the transmission output shaft into the center differential housing as follows:

Fig 2: Installing Flange Shaft

Courtesy of AUDI OF AMERICA, LLC

-- Install the transmission output shaft into the center differential housing from underneath.

-- Position the housing and transmission output shaft on the VW 402 under the shop press.

-- Mount the 30 - 100 on the ball bearing inner race.

-- Install the transmission output shaft.

-- Install the locking ring -arrow- into the groove on the transmission output shaft.

Fig 3: Removing/Installing Circlip On Inner Side Of Cover

Courtesy of AUDI OF AMERICA, LLC

-- Install the center differential housing INSTALLING THE CENTER DIFFERENTIAL AND HOUSING .