Transmission Output Shaft, Removing And Installing: Installing

WARNING: This page is about a different car, the 2015 Audi Q5, 2014 Audi Q5, and 2013 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Shaft Seal Using T40239

Courtesy of AUDI OF AMERICA, LLC

-- Coat the outer edge of the shaft seal with axle oil.

Installed position: The open side of the shaft seal faces the housing.

-- Install the shaft seal using the Seal Installer - Output Shaft T40239, -1-. Do not bend the seal.

-- Fill the space between the sealing and dust lip halfway with Sealing Grease G 052 128 A1.

-- Install the transmission output shaft into the center differential housing as follows:

Fig 2: Identifying Tool Set Up/Assembly

Courtesy of AUDI OF AMERICA, LLC

-- Install the transmission output shaft into the center differential housing from underneath.

-- Position the housing and transmission output shaft on the Press Plate VW402 under the shop press.

-- Mount the Press Plate 30-100 on the ball bearing inner race.

-- Install the transmission output shaft.

-- Install the locking ring -arrow- into the groove on the transmission output shaft.

Fig 3: Circlip On Inner Side Of Cover, Removal/Installation

Courtesy of AUDI OF AMERICA, LLC

-- Install the center differential housing, refer to CENTER DIFFERENTIAL, REMOVING AND INSTALLING .

-- Fill gear oil in transfer case, refer to GEAR OIL, DRAINING AND FILLING, TRANSFER CASE .