Turbocharger Control Module 1 -J724-, REMOVING AND INSTALLING (VEHICLES WITH ENGINE CODE CPNB): Installing

-- Install the new Turbocharger Control Module 1 -J724- in reverse order of removal  .

-- Install the new screws as follows:

1. M6 x 15 with Narrow Shaft
2. M6 x 15 with Narrow Shaft
3. M6 x 15

-- Only tighten the bolts by hand.

• The Turbocharger Control Module 1 -J724- must contact the retaining plate without play, but is must be possible to move it by hand.

-- Connect the Turbo E-Positioner Service Kit - Wire Set VAS6395/2 on the Turbocharger Control Module 1 -J724-

-- Press the v  button -4- to continue.

Select on the E-Box VAS6395A/1 display:

1. > 1. START
2. 2. NEXT [>]

-- Select "NEXT" using the ↓  button -item 6-.

-- Press the v  button -4- to continue.

• The E-Positioner Tester VAS6395A/1 checks the Turbocharger Control Module 2\1 -J724- adjustment range in steps to determine if the end points are being reached. "CHECK" appears in the display.

Select on the E-Box VAS6395A/1 display:

1. X, XXX V
2. [OK]

-- Press the v  button -4- to continue.

Select on the E-Box VAS6395A/1 display:

1. Blank
2. [OK]

-- Press the v  button -4- to continue.

Select on the E-Box VAS6395A/1 display:

1. X.XXX V (Starting Up Voltage)
2. [OK]

• The Turbocharger Control Module 1 -J274- moves into the installation position.

-- Install the coupling rod.

• Installed position: Attach the thicker eye to the Turbocharger Control Module 1 -J724- shaft.

-- Install the lock washers -arrows-.

• The circlips must engage audibly.

-- Gently push the Turbocharger Control Module 1 -J724- to the rear -arrow-, until the lever -1- touches the Turbo E-Positioner Service Kit - Bracket VAS6395/6.

-- Hold the Turbocharger Control Module 1 -J724- in this position.

-- Tighten the bolts -1, 2 and 3- to 5 Nm.

-- Press the v  button -4- to continue.

• The Turbocharger Control Module 1 -J274- will move back and forth several times between the stops and will be set to the start up voltage.

Select on the E-Box VAS6395A/1 display:

1. X.XXX V (Starting Up Voltage)
2. [OK]

Procedure, if "CHECK" appears in the display: 

Select on the E-Box VAS6395A/1 display:

1. [<<<]
2. CHECK

or

1. [>>>]
2. CHECK

-- Loosen the bolts -1, 2 and 3- just enough so that is possible to move the Turbocharger Control Module 1 -J724- with slight resistance in the direction specified.

• If [<<<] appears in the display, then slightly move the Turbocharger Control Module 1 -J724- in direction of travel.
• If [>>>] appears in the display, slightly move the Turbocharger Control Module 1 -J724- opposite the drive direction.

-- Tighten the bolts -1, 2 and 3- to 5 Nm.

-- Press the v  button -4- to continue.

• The Turbocharger Control Module 1 -J274- will move back and forth several times again between the stops and will be set to the start up voltage.

Select on the E-Box VAS6395A/1 display:

1. X, XXX V
2. [OK]

Complete the Adjustment: 

-- Tighten the bolts -1, 2 and 3- to 10 Nm.

-- Press the v  button -4- to continue.

Select on the E-Box VAS6395A/1 display:

1. X, XXX V
2. [OK]

-- Remove the Turbo E-Positioner Service Kit - Bracket VAS6395/6 -arrow-.

-- Press the v  button -4- to continue.

• The Turbocharger Control Module 1 -J724- goes to the end points.

Select on the E-Box VAS6395A/1 display:

1. Blank
2. [OK]

• The adjustment is complete.

-- Disconnect the connector for the E-Positioner Service KitVA 6395A/1.

Assembly is performed in reverse order.