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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 660 (Rear Suspension) >> 42 Rear Suspension >> SUBFRAME, Stabilizer Bar And Coupling Rod >> Front Bonded Rubber Bushing For Rear Final Drive, Removing And Installing >> Installing

Front Bonded Rubber Bushing For Rear Final Drive, Removing And Installing: Installing

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Install in reverse order of removal. Note the following:

WARNING:

Wear protective eyewear while drilling.

-- Gently pre-load the bonded rubber bushing -2- with cover horizontally in the vice clamp as illustrated -1-. Be sure not to damage the outer layer of the bonded rubber bushing.

Fig 1: Gently Pre-Load Bonded Rubber Bushing With Cover Horizontally In The Vise Clamp
GWWA42-10346Courtesy of AUDI OF AMERICA, LLC

-- Position the drill -3- on the bonded rubber bushing -2- as illustrated and drill the hole in several steps.

Step 1: 11 mm drill bit

Step 2: 11.5 mm drill bit

Step 3: 12 mm drill bit

-- Make a continuous marking -arrow- straight to the grooves.

Fig 2: Identifying Make A Continuous Marking Straight To Grooves
GWWA42-10281Courtesy of AUDI OF AMERICA, LLC

a = 90°

NOTE:

Marking is needed to align bearing with subframe.

When pulling in the bearing, the grooves are masked by the tool.

-- Install the rubber bonded bushing with the marking -arrow- into the subframe so that the marking points exactly in the driving direction.

-- Place the tools on the front bonded rubber bushing as shown in the illustration.

Fig 3: Place Tools On Front Bonded Rubber Bushing
GWWA42-10272Courtesy of AUDI OF AMERICA, LLC
  1. Hydraulic Press - Ball Joint Assembly Tools - Nut T10254/4
  2. Press Piece - Carrier Mounting T40033/7
  3. Subframe
  4. Bonded Rubber Bushing
  5. Press Piece - Front Final Drive Bushing - Thrust Plate T40186/3
  6. Bearing Installer - Wheel Hub/Bearing Kit - 4 T10205/4
  7. Hydraulic Press VAS6178
  8. Hydraulic Press - Ball Joint Assembly Tools - Nut T10254/5
  9. Hydraulic Press - Ball Joint Assembly Tools - Spindle T10254/4. The spindle pins face downward.

-- Pull bearing into subframe until stop.

-- Check for paint damage on the subframe.

NOTE:

If paint damage has occurred during bearing replacement, repair using corrosion protection, primer and black top coat.

Install in reverse order of removal.