Overview - Fuel Tank, Not For USA Vehicles

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Fig 1: Overview Of Fuel Tank (Non USA Vehicles)

Courtesy of AUDI OF AMERICA, LLC

Fuel Line
- to the metering pump on vehicles with an auxiliary heater
- Do not kink
- Clipped to the fuel tank
- To disconnect, press release button on the connection piece.
Nut
- 20 Nm
Fuel Line
- To the engine
- Do not kink
- Clipped to the fuel tank
- To disconnect, press release button on the connection piece.
Fuel Tank
- Removing and installing FUEL TANK WITH ATTACHMENTS, REMOVING AND INSTALLING, NOT FOR USA VEHICLES .
Bolt
- for securing the fuel filler tube and the ground connection -9-
- 20 Nm
Overflow Hose
Rubber Gasket
Cap
- Turn until it clicks and locks.
- Attached to the fuel filler door insert with an permanent fastener
Ground Connection
- For discharging electrostatic charge
- Installed position Fig 4
- Make sure the connector is securely seated and wiring is secured by the fuel filler tube bolt -5-
- After installing, check the electrical connection of the metal ring on the fuel filler neck to a bare area of the chassis an using Ohm meter - Specified value: approximately 0 Ω.
Bolt
- 20 Nm
Breather line
- To the EVAP canister
- Do not kink
- To disconnect, press release button on the connection piece.
- Clipped to the fuel tank
Mounting Strap
- rear
Bolt
- 20 Nm
Fuel Tank Heat Shield
Bolt
- 4 Nm
Exhaust System Suspended Mount
Bolt
- Tightening specification: 23 Nm .
Rubber Grommet
Mounting Strap
- front
Spacer Sleeve
Bolt
- 20 Nm

Fig 2: Identifying Locking Flange Cover & Bolts -Arrows-

Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts -arrows- on the cover -1- to 1.5 Nm.

Fig 3: Identifying Bracket, Bolts And Nuts

Courtesy of AUDI OF AMERICA, LLC

-- Tighten bolts -1 and 3- and nuts -4- for bracket -2- to 20 Nm.

Fig 4: Fuel Filler Tube Ground Connection

Courtesy of AUDI OF AMERICA, LLC

-- Make sure the filler tube threaded connections -1- and -2- are free of corrosion so the ground connection to the body is not affected.

-- Route the ground connection -3- as illustrated.

-- Engage the ground connection contact -7- into the opening in fuel tank and then install the spacer bushing -6-.

-- Make sure the ground connector -4- fits securely on the metal ring -5- of the fuel filler tube.

WARNING:

Danger due to electrostatic charge.

After installing, check electrical connection on fuel filler neck metal ring to an empty spot on the body using an Ohm meter.

Specified value: approximately 0 Ω.