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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 653 (2.0L - Engine Cooling System - Engine Code(S): CAEB, CHJA, CPMA & CPMB) >> 19 Cooling System >> Coolant Pump/Thermostat >> Engine Coolant Temperature Sensor -G62-, REMOVING AND INSTALLING >> Removing

Engine Coolant Temperature Sensor -G62-, REMOVING AND INSTALLING: Removing

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-- Briefly open the coolant reservoir cap to reduce the residual pressure in the coolant system.

Fig 1: Identifying Air Intake Hose Components
GWWA21-10302Courtesy of AUDI OF AMERICA, LLC

-- Loosen the hose clamps -arrows- and remove the air guide hose.

NOTE:

Ignore item -1-.

Hybrid Vehicles 

NOTE:

Follow all warnings when working on a vehicle with a high voltage system, refer to HIGH VOLTAGE VEHICLES SAFETY PRECAUTIONS , HIGH VOLTAGE SYSTEM GENERAL WARNINGS and WORKING ON HIGH VOLTAGE VEHICLES .

CAUTION:

Hazardous high voltage

Severe bodily injury or death by electrocution.

  • The high voltage system may only be turned off by a qualified person (Audi high voltage technician).
  • It must be certain that the voltage for the high voltage system is turned off. The voltage is guaranteed to be off exclusively with the Vehicle Diagnostic Tester via the "Guided Fault Finding  ".
  • The qualified technician (Audi high voltage technician) will make sure the voltage is turned off and that the system cannot turn back on again using Service Disconnect Lock T40262. The qualified technician should make sure the system cannot turn on again by keeping the key and the High Voltage System Maintenance Connector -TW- in a safe place.
  • The qualified personnel (Audi high voltage technicians) mark the vehicle with a label.
NOTE:

De-energizing the high voltage system:

Connect the Vehicle Diagnostic Tester

Select the Guided Fault Finding  mode

Using the Go To  button, move through the following menu points

Function/Component Selection 

Body 

Electrical Equipment 

OBD-Capable System 

8C - Hybrid Battery Management -J840 

8C - Hybrid Battery Management, Functions 

51 - De-Energize the High Voltage (Repair Group 93) 93) 

-- Remove the Electrical A/C Compressor -V470- from the auxiliary components bracket and tie it up on the left side, refer to A/C COMPRESSOR, REMOVING AND INSTALLING ON BRACKET, ELECTRICALLY-DRIVEN A/C COMPRESSOR .

WARNING:

Refrigerant can cause serious personal injury.

  • Do not open the Air Conditioning (A/C) system refrigerant circuit.
CAUTION:

Risk of damaging refrigerant lines and hoses.

  • Do not stretch, kink or bend refrigerant lines and hoses.

Continuation for All Vehicles 

Fig 2: Identifying Throttle Valve Control Module Electrical Connector And Bolts
GWWA24-10398Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -1- from the Throttle Valve Control Module -J338-.

-- Remove the bolts -arrows- and the Throttle Valve Control Module - J338-.

-- Remove the intake manifold support; to do so, remove the nut -2- and bolt -1-.

Fig 3: Identifying Intake Manifold Support, Nut And Bolt
GWWA19-10457Courtesy of AUDI OF AMERICA, LLC
NOTE:

Different Engine Coolant Temperature Sensor -G62- may be installed, depending on the version.

Inserted Version

Fig 4: Engine Coolant Temperature Sensor G62 Electrical Connector
GWWA19-10459Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -1- on the Engine Coolant Temperature Sensor - G62-.

NOTE:

Use a cloth to catch any leaking coolant.

-- Press the locking mechanisms -arrows- and remove the clip.

-- Remove the Engine Coolant Temperature Sensor -G62- -2-.

Threaded Version

Fig 5: Identifying ECT Sensor And Retaining Plate
GWWA19-10772Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -2- on the Engine Coolant Temperature Sensor - G62-.

NOTE:

Use a cloth to catch any leaking coolant.

-- Remove the bolts -arrows- and the retaining plate -1-.

-- Remove the Engine Coolant Temperature Sensor - G62-.