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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 650 (3.0L - Engine Assembly - Engine Code(S): CPNB) >> 10 Engine Assembly >> Engine, Removing And Installing >> Engine And Transmission, Separating >> Engine And Transmission, Separating, Vehicles With Automatic Transmission

Engine And Transmission, Separating, Vehicles With Automatic Transmission

WARNING: This page is about a different car, the 2016 Audi Q5, 2015 Audi Q5, and 2014 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Preparing the Articulated Joint Support VAS6131/13-7:

Fig 1: Identifying Articulated Joint Support VAS 6131/13-7
GWWA10-11336Courtesy of AUDI OF AMERICA, LLC
  1. Spindle 3367/3 from Press Tool For Viscous Fan 3367
  2. 12M Bolt
  3. Engine Support T10014
  4. Scissor Lift Table - Q7 Set - Articulated Joint Support VAS6131/13-7

Procedure 

Fig 2: Identifying Connector And Differential Pressure Sensor
GWWA10-11301Courtesy of AUDI OF AMERICA, LLC

-- Remove the connector -3- from the mount, disconnect, and free up the wires.

-- Disconnect the connector -2- and unclip the Differential Pressure Sensor -G505- from the bracket and free it up.

NOTE:

Ignore item -1-.

-- Disconnect the connectors -1, 5 and 6- and remove them from the bracket.

Fig 3: Identifying Connectors -1, 5 And 6-
GWWA26-11322Courtesy of AUDI OF AMERICA, LLC
NOTE:

Ignore items -2, 3 and 4-.

-- Remove the bolt -3-.

Fig 4: Identifying Bolt
GWWA26-10734Courtesy of AUDI OF AMERICA, LLC
NOTE:

Ignore items -1 and 2-.

-- Remove the bolts -1-.

Fig 5: Identifying Bolts -1-
GWWA26-11180Courtesy of AUDI OF AMERICA, LLC
NOTE:

Ignore item -2-.

-- Remove the nuts -arrows- and the heat shield.

Fig 6: Identifying Nut
GWWA26-10541Courtesy of AUDI OF AMERICA, LLC

-- Remove the particulate filter with the front exhaust pipe

Fig 7: Identifying Transmission Connector
GWWA37-10859Courtesy of AUDI OF AMERICA, LLC
CAUTION:

There is a risk of destroying the transmission control module (Mechatronic) with static discharge.

  • Always "discharge" the static electricity. Do this by touching a grounded object, for example vehicle ground, the vehicle or the hoist.
  • Do not touch contacts in transmission connector with hands.

-- Turn the twist lock counter-clockwise -arrow- and disconnect the connector from the transmission.

-- Remove the left and right drive axles from the transmission flange shafts, refer to DRIVE AXLE, REMOVING AND INSTALLING .

Fig 8: Identifying Left And Right Drive Axles
GWWA40-10210Courtesy of AUDI OF AMERICA, LLC

-- Free up the Engine Speed Sensor -G28- wire on the transmission.

-- Remove the ATF line bolt from the engine -1- and transmission -2-.

Fig 9: Locating Bolts On ATF Pipe On Engine -1- & Transmission -2-
GWWA10-11492Courtesy of AUDI OF AMERICA, LLC
NOTE:

Place a cloth underneath to soak up any escaping ATF.

Fig 10: Identifying Bolts And ATF Lines From Transmission
GWWA37-10808Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -1 and 2- and remove the ATF lines from the transmission and secure them at the top.

-- Seal the open lines and connections with clean plugs from the Engine Bung Set VAS6122.

-- Remove the lower cover -1- from the transmission -arrow-.

Fig 11: Identifying Transmission Lower Cover
GWWA10-10628Courtesy of AUDI OF AMERICA, LLC

-- Join the tools as illustrated.

Fig 12: Crankshaft Turning Tool, Wrench - 21 MM And Adapter
GWWA13-11005Courtesy of AUDI OF AMERICA, LLC
  1. Socket 21 mm for 1 /2 "-drive

-- Counterhold the crankshaft to loosen the dual mass flywheel bolts.

NOTE:

When mounting, turn the crankshaft only in the direction of engine rotation -arrow-.

Fig 13: Identifying Wrench - 21 MM T40263
GWWA13-11006Courtesy of AUDI OF AMERICA, LLC

-- Remove the 6 dual mass flywheel bolts -arrow- while turning the crankshaft 60° further in the direction of engine rotation.

Fig 14: Identifying Clutch Module First Bolt Installation Location
GWWA10-10629Courtesy of AUDI OF AMERICA, LLC

-- Equip the Scissor Lift Table VAS6131B with the Scissor Lift Table - Audi Set VAS6131/10, Articulated Joint Support VAS6131/13-7, and Scissor Lift Table - Gearbox Support VAS6131/14 as follows:

Fig 15: Identifying Scissor Lift Platform VAS 6131
GWWA10-1764Courtesy of AUDI OF AMERICA, LLC
NOTE:

The other attachments remain unchanged.

Platform Coordinates Parts from Scissor Lift Table - Audi SetVAS6131/10, Articulated Joint SupportVAS6131/13-7 and Scissor Lift Table - Gearbox SupportVAS6131/14
F2 /13-7
B10 /10-1 /10-2 /10-5 /14
G10 /10-1 /10-2 /10-5

-- Secure the Articulated Joint Support VAS6131/13-7 to the engine on the front to the right with the M12 nut -arrow-, as shown in the illustration.

Fig 16: Identifying Articulated Joint Support VAS 6131/13-7
GWWA10-11335Courtesy of AUDI OF AMERICA, LLC

-- Install the joint support on the Scissor Lift Table VAS6131B and tighten it to 20 Nm.

Fig 17: Identifying Gearbox Support VAS 6131/14
GWWA10-11033Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Danger of leaks in the ATF oil pan.

  • The Scissor Lift Table - Gearbox Support VAS6131/14 must not be set on the ATF oil pan.

-- Attach the mounting elements from the Scissor Lift Table - Audi Set VAS6131/10 and Scissor Lift Table - Gearbox Support VAS6131/14 on the front of the transmission, as shown in illustration.

-- Turn the left and right spindles upward until the Scissor Lift Table - Gearbox Support VAS6131/14 rests firmly against the transmission.

-- Attach mounting element base plates to Scissor Lift Table VAS6131B and tighten to 20 Nm.

-- Remove the starter bolts -1 and 2-.

Fig 18: Engine to Transmission Bolts And Alignment Sleeves -A-
GWWA37-11081Courtesy of AUDI OF AMERICA, LLC

-- Press the starter off the transmission and leave it in the installation position.

-- Remove the remaining bolts -3 through 11- that attach the engine to the transmission.

NOTE:

Ignore item -A-.

-- Loosen the clamping screws -1- on sides of Scissor Lift Table VAS6131B and pull the rear table top with the transmission toward rear -arrow-.

Fig 19: Locating Bolts -1- On Sides Of VAS 6131 A And Pull Rear Table Plate With Transmission Toward Rear -Arrow-
GWWA10-1800Courtesy of AUDI OF AMERICA, LLC