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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 644 (3.0L - Diesel Fuel Injection - Engine Code(S): CPNB (As Of 07.2014)) >> 23 Diesel Fuel Injection >> Fuel Injectors/High Pressure Reservoir (Rail) >> High Pressure Lines, Removing And Installing

High Pressure Lines, Removing And Installing

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Special tools and workshop equipment required 

Procedure

NOTE:

Check the sealing cones for deformities, cracks, damages, scratches or corrosion before reinstalling. Replace any damaged or corroded high pressure lines.

Check the line borings for deformities, narrowing or damage.

Make note of the installation position of the previous high pressure lines before reinstalling.

-- Remove any dirt from the sealing cone on the fuel rail.

-- Clean and dry the fuel line and the line head with engine or brake cleaner.

-- Coat the thread on the union nut with clean engine oil.

-- Hand-tighten the union nuts for the high-pressure lines evenly, making sure they are seated without tension.

Union Nuts 17 mm Socket on Fuel Rail:

Fig 1: Identifying SW 17 Union Nut At Fuel Rail, Torque Wrench VAG 1331 And SW 17 Socket VAG 1331/6
GWWA23-10096Courtesy of AUDI OF AMERICA, LLC

-- To tighten the high pressure lines, use the Torque Wrench 1331 5-50Nm VAG1331 with Torque Wrench 1331 Insert - Open Jaw - 17mm VAG1331/6.

17 mm Union Nuts on Fuel Injectors:

Fig 2: Fastening High-Pressure Line At High Pressure Pump Using Torque Wrench VAG 1331 With Ratchet VAG 1331/1 And Socket 17 Mm T40055
GWWA13-10038Courtesy of AUDI OF AMERICA, LLC

-- To tighten the fuel injection lines, use the Torque Wrench 1331 5-50Nm VAG1331 with Torque Wrench 1331 Insert - Reversible Ratchet VAG1331/1 and Union Nut Socket T40055.

-- Perform a leak test on the fuel system, refer to FUEL SYSTEM LEAK TEST .

Tightening Specifications