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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 643 (3.0L - Diesel Fuel Injection - Engine Code(S): CPNB (As Of 05.2013)) >> 23 Diesel Fuel Injection >> Description And Operation >> High Pressure Pump Overview

High Pressure Pump Overview

WARNING: This page is about a different car, the 2016 Audi Q5, 2015 Audi Q5, and 2014 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: High Pressure Pump Overview
GWWA23-10489Courtesy of AUDI OF AMERICA, LLC
  1. Nut
    • 70 Nm
    • Counterhold adapter -2- using Counter Hold Tool T40248 to loosen
  2. Adapter
    • For high pressure pump chain sprocket
    • Different adapters may be installed depending on the date of manufacture
    • Use Counter Hold Tool T40248 or Counter Holder Tool T40292 to loosen the nut -1-.
    • Modify the new high pressure pump when replacing the (old) high pressure pump.
  3. O-ring
    • Replace
  4. High Pressure Pump
    CAUTION:

    Danger of malfunction caused by dirt.

    Letting the high pressure pump run dry will damage it.

    • Removing and installing, refer to HIGH PRESSURE PUMP, REMOVING AND INSTALLING .
    • Perform an adaptation after replacing the high pressure pump and / or the Fuel Pressure Regulator Valve -N276-. Use a Vehicle Diagnostic Tester to do this.
  5. High Pressure Line
    • 25 Nm
    • Do not change the shape of the line
    • Check for damage before installing
    • The high pressure line also needs to be replaced when replacing the high pressure pump.
    • Installing, refer to HIGH PRESSURE LINES, REMOVING AND INSTALLING 
    • Coat the thread on the union nut with clean engine oil.
  6. Fuel Supply Hose
  7. Fuel Return Hose
  8. O-ring
    • Replace
  9. Fuel Temperature Sensor -G81-
    • 2 Nm
  10. High Pressure Line
    • 25 Nm
    • Do not change the shape of the line
    • Check for damage before installing
    • The high pressure line also needs to be replaced when replacing the high pressure pump.
    • Installing, refer to HIGH PRESSURE LINES, REMOVING AND INSTALLING 
    • Coat the thread on the union nut with clean engine oil.
  11. Bolt
    • 22 Nm