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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 642 (3.0L - Engine Cooling System - Engine Code(S): CPNB) >> 19 Cooling System >> Radiator/Coolant Fan >> Radiator, Removing And Installing >> Removing

Radiator, Removing And Installing: Removing

WARNING: This page is about a different car, the 2016 Audi Q5, 2015 Audi Q5, and 2014 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Noise Insulation
GWWA10-11100Courtesy of AUDI OF AMERICA, LLC

-- Remove the front noise insulation -1-, refer to OVERVIEW - NOISE INSULATION .

-- Remove the impact member -5-, refer to IMPACT MEMBER, REMOVING AND INSTALLING .

Fig 2: Identifying Cable Tie -1-, Bumper Cover Spacer -2-, Electrical Wiring Harness -3-, Electrical Connector -4- & Impact Bar -5-
GWWA63-10213Courtesy of AUDI OF AMERICA, LLC

-- Remove the charge air cooler, refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .

-- Remove the condenser, refer to CONDENSER, REMOVING AND INSTALLING .

Fig 3: Condenser
GWWA87-10374Courtesy of AUDI OF AMERICA, LLC

-- Place the Shop Crane - Drip Tray VAS6208 under engine.

Fig 4: Identifying Drain Plug
GWWA19-11109Courtesy of AUDI OF AMERICA, LLC

-- Remove the drain plug -1- on the connection and drain the coolant.

-- Lift the clip -2- and disconnect the coolant hose from under the right of the radiator.

NOTE:

The illustration shows the installed position in a vehicle without a torque support.

-- Open the clamp -arrow- and remove the connection from the radiator.

Fig 5: Identifying Connection
GWWA19-10541Courtesy of AUDI OF AMERICA, LLC
NOTE:

The illustration shows the installed position in a vehicle without a torque support.

Vehicles without Torque Support. 

Fig 6: Free Up Electrical Wiring Harness
GWWA19-10529Courtesy of AUDI OF AMERICA, LLC

-- Push the retainer back -arrow-, press the release down and disconnect the coolant fan connectors -1 and 2-, if applicable.

Vehicles with Torque Support: 

Fig 7: Coolant Fan Harness Connectors
GWWA19-11750Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the coolant fan connectors -1 and 2- to do this, push the clamp to the rear -arrow- and push the release down.

All Vehicles: 

Fig 8: Identifying Air Duct Components
GWWA24-10507Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows-.

-- Remove the air guide -1- and intermediate flange -2- from the air filter housing.

-- Open the latches -arrows- and remove the upper air duct -1-.

Fig 9: Identifying Air Duct Tabs
GWWA19-10763Courtesy of AUDI OF AMERICA, LLC

-- Place the Used Oil Collection and Extraction Unit SMN372500 under the separating point.

NOTE:

Follow the rules for clean working conditions when working on the transmission, refer to CLEAN WORKING CONDITIONS, GUIDELINES .

-- Remove the bolts -arrow- and disconnect the ATF lines from the radiator.

Fig 10: Identifying ATF Transmission Lines
GWWA19-10444Courtesy of AUDI OF AMERICA, LLC
NOTE:

To prevent ATF from leaking, secure all ATF lines to the top of the longitudinal member.

-- Seal the open lines and connections with clean plugs from the Engine Bung Set VAS6122.

All Vehicles:

Fig 11: Identifying Clamp
GWWA19-10542Courtesy of AUDI OF AMERICA, LLC

-- Open the clamps -1 and 2- and remove the connection from the radiator.

-- Release the left and right radiator retaining pins and remove by pulling upward -arrows-.

Fig 12: Locating Both Radiator Retaining Bolts, Pull Up And Remove
GWWA19-0050Courtesy of AUDI OF AMERICA, LLC

-- Remove the left and right bolts -1- and remove the radiator console with the radiator from the lock carrier -arrow-.

Fig 13: Identifying Radiator Lock Carrier
GWWA19-10543Courtesy of AUDI OF AMERICA, LLC

-- Slightly lower the radiator and remove.

-- Press the fan shroud left and right locking tabs at the same time -arrow- and remove the fan shroud upward from the radiator.

Fig 14: Fan Shroud
GWWA19-10445Courtesy of AUDI OF AMERICA, LLC