Radiator, Removing And Installing: Removing
-- Remove the front noise insulation -1-, refer to OVERVIEW - NOISE INSULATION .
-- Remove the impact member -5-, refer to IMPACT MEMBER, REMOVING AND INSTALLING .
-- Remove the charge air cooler, refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .
-- Remove the condenser, refer to CONDENSER, REMOVING AND INSTALLING .
-- Place the Shop Crane - Drip Tray VAS6208 under engine.
-- Remove the drain plug -1- on the connection and drain the coolant.
-- Lift the clip -2- and disconnect the coolant hose from under the right of the radiator.
The illustration shows the installed position in a vehicle without a torque support.
-- Open the clamp -arrow- and remove the connection from the radiator.
The illustration shows the installed position in a vehicle without a torque support.
Vehicles without Torque Support.
-- Push the retainer back -arrow-, press the release down and disconnect the coolant fan connectors -1 and 2-, if applicable.
Vehicles with Torque Support:
-- Disconnect the coolant fan connectors -1 and 2- to do this, push the clamp to the rear -arrow- and push the release down.
All Vehicles:
-- Remove the bolts -arrows-.
-- Remove the air guide -1- and intermediate flange -2- from the air filter housing.
-- Open the latches -arrows- and remove the upper air duct -1-.
-- Place the Used Oil Collection and Extraction Unit SMN372500 under the separating point.
Follow the rules for clean working conditions when working on the transmission, refer to CLEAN WORKING CONDITIONS, GUIDELINES .
-- Remove the bolts -arrow- and disconnect the ATF lines from the radiator.
To prevent ATF from leaking, secure all ATF lines to the top of the longitudinal member.
-- Seal the open lines and connections with clean plugs from the Engine Bung Set VAS6122.
All Vehicles:
-- Open the clamps -1 and 2- and remove the connection from the radiator.
-- Release the left and right radiator retaining pins and remove by pulling upward -arrows-.
-- Remove the left and right bolts -1- and remove the radiator console with the radiator from the lock carrier -arrow-.
-- Slightly lower the radiator and remove.
-- Press the fan shroud left and right locking tabs at the same time -arrow- and remove the fan shroud upward from the radiator.