Vibration Damper, Removing And Installing Hybrid Vehicles: Installing

Fig 1: Identifying Collar Nut

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-- If necessary remove the Knurled Nut -B- and the Assembly Tool - Turning Over Tool -A- from the tensioning pins.

-- Secure the vibration damper in TDC, while doing this pay attention to the tooth contour of the chain sprocket -arrow-.

Fig 2: Identifying TDC

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-- Place the Assembly Tool - Turning Over Tool -A- on the tensioning pins. At the same time the hex fitting points to the vibration damper.

Fig 3: Identifying Turning Over Tool And Collar Nut

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-- Install the Knurled Nut -B-, while doing this move the vibration damper slightly back and forth, to check in the vibration damper is correctly in the tooth contour. Tighten the Knurled Nut, until the vibration damper can no longer be turned.

-- Place the Counterhold Tool T10531/1 as shown on the vibration damper and tighten hand-tight using the knurled bolt -arrows-.

Fig 4: Identifying Assembly Tool Mount

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-- Remove the Knurled Nut -A- and loosen the tensioning bolt -B-.

Fig 5: Identifying Collar Nut And Tensioning Bolt

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-- Remove the Tensioning Pins and remove with Assembly Tool - Turning Over Tool.

-- Install a new vibration damper bolt with oiled O-ring -1- hand-tight.

Fig 6: Identifying Vibration Damper Bolt And O-Ring

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-- Remove the knurled bolt -arrows- and remove the Counterhold Tool T10531/1.

Fig 7: Identifying Assembly Tool Mount

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-- Tighten vibration damper bolt using the Counterhold - Vibration Damper T10355.

Fig 8: Identifying Vibration Damper Counterhold

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-- Install new bolts -arrows-.

Fig 9: Locating Timing Chain Cover Bolts

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-- Install the Coolant Fan Control Module - J293-, refer to Coolant Fan Control Module -J293-, REMOVING AND INSTALLING .

-- Install the wires, refer to appropraite SYSTEM WIRING DIAGRAM.

-- Install the torque support and crossmember, refer to TORQUE SUPPORT AND CROSSMEMBER, REMOVING AND INSTALLING .