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Hydraulic Power Steering Gear, Servicing

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Special tools and workshop equipment required 

NOTE:

Always replace self-locking nuts and bolts.

Welding or straighten work on any steering components is not permissible.

To grease the rack, only use Steering Gear Grease.

Fig 1: Hydraulic Power Steering Gear, Servicing
GWWA48-10358Courtesy of AUDI OF AMERICA, LLC
  1. Tie Rod End
    • There are different versions, with long or short thread on the joint pin; allocation, refer to parts.
      WARNING:

      When replacing, make sure the length of the thread on the tie rod end is sufficient (there must be approximately 5 mm extra thread). If this is not the case, then install a tie rod end with a longer thread pin, for allocation refer to parts.

    • Check dust caps for damage and correct seating
    • Removing and installing, refer to TIE ROD END, REMOVING AND INSTALLING .
  2. Nut
    • 60 Nm
  3. Spring Clamp
    • Always replace if removed
    • For the correct version, refer to parts.
  4. Boot
    • Check for damage
    • Do not twist after adjusting the toe
    • Can be replaced with steering gear installed
    • Replacing, refer to BOOT, REMOVING AND INSTALLING .
  5. Clamp
    • Always replace if removed
    • Clamping Sleeves, Installing, refer to INSTALLING  (See Figure).
  6. Tie rod
  7. Power Steering Gear
    • Grease steering rack with Steering Gear Grease.
    • There are different versions, refer to parts.
  8. Strainer
    • Always replace if removed
  9. Seal
    • Always replace if removed
  10. Seal
    • Always replace if removed
  11. Servotronic Solenoid Valve -N119-
    • Removing and installing, refer to Servotronic Solenoid Valve -N119-, REMOVING AND INSTALLING .
    • The following values can be checked using the Vehicle Diagnostic Tester
      • speed signal
      • power supply from the Vehicle Electrical System Control Module -J519-
      • Servotronic Solenoid Valve -N119- status
      • measured current for Servotronic Solenoid Valve -N119- control

      -- Connect the Vehicle Diagnostic Tester and then select troubleshooting using "Functions/Component selection".

      -- Then "body".

      -- "Electrical Equipment"

      -- "01- On Board Diagnostic (OBD) capable systems".

      -- Vehicle Electrical System Control Module -J519-

      -- "Electrical components".

      -- Servotronic Solenoid Valve -N119-

  12. Bolt