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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 632 (Brake System - Hydraulic Components) >> 47 Hydraulic Components >> Brake Booster/Brake Master Cylinder >> Overview - Brake Booster/Brake Master Cylinder

Overview - Brake Booster/Brake Master Cylinder

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Fig 1: Identifying Brake Master Cylinder Components
GWWA47-10054Courtesy of AUDI OF AMERICA, LLC
  1. Brake Fluid Reservoir
  2. Brake Fluid Reservoir Cover
  3. Cap with Seal and Brake Fluid Level Warning Switch -F34-
  4. Bolt
    • Tightening specification: 5 Nm
  5. Wiring to the Clutch Master Cylinder
  6. Brake Booster
    • Refer to Fig 2
    • Functionality test: with engine switched off, depress brake pedal firmly several times (to deplete vacuum in the tool).
    • Depress and hold brake pedal with average foot pressure and start engine. If brake booster is working properly, pedal will be felt to give noticeably under foot (booster assistance becomes effective).
    • With adhesive seal
    • If malfunctioning: replace as complete unit.
    • Removing and installing, refer to BRAKE BOOSTER, REMOVING AND INSTALLING .
  7. Pedal Support Bolt
    • Tightening specification: 20 Nm
  8. Brake Pedal
    • Removing and Installing, with Manual Transmission
    • Removing and Installing, with Automatic Transmission
  9. Brake Lamp Switch -F-
  10. Bolt
    • Tightening specification: 25 Nm
    • Connects the brake booster to the mounting bracket
  11. Hex Nut
    • Tightening specification: 49 Nm
    • For the brake master cylinder
  12. Brake Line
    • Tightening specification: 14 Nm
    • Brake master cylinder to the hydraulic unit
  13. Brake Line
    • Tightening specification: 14 Nm
    • Brake master cylinder to the hydraulic unit
  14. Seal
    • Replace
  15. Brake Master Cylinder
  16. Sealing Plug
    • Moisten with brake fluid and press into brake fluid reservoir
NOTE:

Use only new brake fluid. Observe information on brake fluid reservoir!

Fig 2: Adjusting Ball Head
GWWA47-0136Courtesy of AUDI OF AMERICA, LLC

Left-hand drive vehicles:

Right-hand drive vehicles:

-a = 164.7mm ± 0.5mm-

NOTE:

Surface -1- for measuring.

When measuring, ball head must be arranged at a right angle to surface of brake booster.

Measure to end of ball head without gasket installed.

Ball head to the push rod, 30 Nm.