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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 598 (3.2L - Fuel Injection System - Engine Code(S): CALB) >> 24 Fuel Injection System >> Description And Operation >> Lower Intake Manifold With Fuel Rail Overview

Lower Intake Manifold With Fuel Rail Overview

WARNING: This page is about a different car, the 2012 Audi Q5, 2011 Audi Q5, 2010 Audi Q5, and 2009 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Intake Manifold, Lower Section, With Fuel Rail
GWWA24-10455Courtesy of AUDI OF AMERICA, LLC
  1. Lower Intake Manifold
  2. Sleeve
  3. Fuel Pressure Sensor -G247-
    • 20 Nm
  4. Bracket
  5. Bolt
    • 9 Nm
  6. High-Pressure Line
    WARNING:

    There is a risk of injury because the fuel is under very high pressure.

    • Before opening high pressure area of the fuel injection system, fuel pressure must be relieved to residual pressure.
    • Reduce fuel pressure in the high pressure area, refer to BEFORE OPENING HIGH PRESSURE FUEL INJECTION SYSTEM .
    • Do not change bent shape
    • Never bend bracket from the fuel line.
    • If bracket is bent, or if the fuel line is being replaced, then the bracket must be replaced.
    • Tightening Fig 2
  7. Bolt
    • 9 Nm
  8. Threaded Support
    • 40 Nm
  9. Stud bolt
  10. Nut
    • 9 Nm
  11. Retaining Bracket for Fuel Rail
  12. Bolt
    • 2.5 Nm
  13. Bolt
    • 9 Nm
  14. Sleeve
  15. Fuel Rail
  16. Seals
    • Replace
  17. Support Ring
    • Make sure it is seated properly
    • The fuel rail wields force via the support ring to hold the fuel injector tightly in the cylinder head.
  18. O-ring
    • Replace
    • Coat with clean engine oil
  19. Spacer ring
    • Replace if damaged
  20. Combustion Chamber Seal
  21. Radial Adjustment
    • Replace if damaged
    • Clip with support ring -17-
  22. Fuel Injector

    Removing and installing, refer to FUEL INJECTORS 

Fig 2: Fastening High-Pressure Line At Fuel Rail Using Torque Wrench VAS1331 With Open End Wrench Socket VAS1331/2
GWWA13-10129Courtesy of AUDI OF AMERICA, LLC

-- First tighten the high pressure line union nut by hand.

-- Make sure the high pressure line does not have tension.

-- Use torque wrench 5-50 Nm VAS1331 with the ring spanner insert VAS1331/2 to tighten the high pressure line on the fuel rail.