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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 548 (3.2L - Lubrication - Engine Code(S): CALA (Sedan)) >> 17 Lubrication >> Oil Pan/Oil Pump >> Oil Pan Upper Section, Removing And Installing >> Installing

Oil Pan Upper Section, Removing And Installing: Installing

WARNING: This page is about a different car, the 2009 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Replace the gaskets and o-rings.

Fig 1: Identifying Rotating Plastic Brush For Removal Of Sealant From Upper Part Of Oil Pan And Cylinder Block
GWWA17-0161Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Risk of contaminating lubricating system and bearing.

  • Cover open parts of engine.
WARNING:

Danger of eye injury.

  • Wear protective eyewear.

-- Remove sealant residue on the upper section of the oil pan and the cylinder block, for example using a rotating plastic brush.

-- Clean the sealing surfaces. They must be free of oil and grease.

NOTE:

Note the expiration date of the sealing compound.

Fig 2: Cut Tube Nozzle At Front Marking (Nozzle Diameter Approx. 1 Mm)
GWWA17-0081Courtesy of AUDI OF AMERICA, LLC

-- Cut the tube nozzle at the front marking (nozzle diameter: about 1.5 mm).

Fig 3: Applying Sealant Bead On Clean Sealing Surface Of Upper Section Of Oil Pan
GWWA17-10023Courtesy of AUDI OF AMERICA, LLC
CAUTION:

The lubrication system could be plugged with excess sealant.

  • Do not apply sealant bead thicker than specified.

-- Apply a sealant bead -arrow- to the clean sealing surface on the upper section of the oil pan as shown in the illustration.

NOTE:

Install the upper section of the oil pan within five minutes of applying the sealant.

-- Insert the seal -1- and the o-ring -2- in the guide frame.

Fig 4: Inserting Seal And O-Ring In Guide Frame
GWWA17-10328Courtesy of AUDI OF AMERICA, LLC

-- Position the oil pan upper section and tighten the bolts. Refer to Figure.

Fig 5: Identifying Upper Oil Pan Bolt, Tightening Sequence
GWWA17-10305Courtesy of AUDI OF AMERICA, LLC

Install in reverse order of removal. Note the following:

-- Install the oil pump. Refer to OIL PUMP, REMOVING AND INSTALLING .

-- Install the timing chain cover lower section. Refer to LOWER TIMING CHAIN COVER, REMOVING AND INSTALLING .